6.6 Quantity Surveying, Unit Cost Analysis, and Project Cost Estimates
Key Takeaways
A detailed estimate takes off quantities item by item in standard units and prices each with a unit cost built up from materials, labor and equipment.
Concrete is measured in cubic meters, formwork in square meters of contact area, reinforcement in kilograms, and masonry in square meters or pieces.
A detailed unit price analysis adds indirect costs (overhead, contingencies, miscellaneous and profit) and VAT to the direct cost of each pay item.
Quantity takeoff should follow a consistent sequence and measure net dimensions, with waste allowances added separately.
A preliminary estimate uses cost per square meter of floor area or per unit of capacity, while a detailed estimate requires complete plans and specifications.
6.6 Quantity Surveying, Unit Cost Analysis, and Project Cost Estimates
The AMSTHC TOS area "Quantity Surveying" has five competencies:
- Understand methods used to prepare building, bridge and construction cost estimates.
- Review specifications, plans and details.
- Analyze and derive unit costs for labor, material and equipment.
- Apply methods of estimating for detailed quantity surveys.
- Create a summary of total project costs.
Types of Estimates
| Estimate | When used | Basis | Typical accuracy |
|---|---|---|---|
| Conceptual or order-of-magnitude | Feasibility | Cost per m² of floor area, per lane-km, per bed or per classroom | Rough |
| Preliminary | Schematic design | Major elements and assemblies | Moderate |
| Detailed (definitive) | Bidding and contract award | Complete takeoff of every pay item from final plans and specifications | Best |
Bridge estimates are often built per element: foundations by piles, substructure by concrete and reinforcement, superstructure by girders and deck, plus approaches and slope protection.
Reading Plans and Specifications
- Plans give dimensions and quantities. Specifications give quality, materials, workmanship and the method of measurement and basis of payment for each pay item.
- Check scale, units and revision status. Reconcile plan and detail conflicts using the contract's order of precedence (Section 1.3).
- Note items that are easy to miss: excavation and backfill, formwork, lap splices and hooks, embedded items, waterproofing, curing, scaffolding and temporary works.
Quantity Takeoff Methods
| Work item | Unit | Takeoff rule |
|---|---|---|
| Excavation | m³ | Net trench or pit volume, plus working space and slope where required |
| Concrete | m³ | Net volume of each member; do not double-count beam-slab intersections |
| Formwork | m² | Contact area of concrete with the forms |
| Reinforcing steel | kg | Bar length × number × mass per meter, plus laps and hooks |
| CHB masonry | m² or pieces | Net wall area × 12.5 blocks/m² |
| Plastering, painting | m² | Net area of each face finished |
Worked takeoff: isolated footing and pedestal. The footing is , and the pedestal is . Reinforcement is 10-16 mm bars each way in the footing, each long.
- Concrete: footing ; pedestal ; total .
- Formwork: footing sides ; pedestal sides ; total .
- Footing bars: bars × = , which at is .
Unit Cost Analysis
The detailed unit price analysis (DUPA) builds the cost of one unit of a pay item:
| Component | How computed |
|---|---|
| Materials | Quantity of each material per unit × unit price, including waste allowance |
| Labor | Crew composition × daily rates ÷ crew output per day |
| Equipment | Equipment hours per unit × hourly rental or operating rate |
| Direct cost | Sum of the three |
| Indirect costs | Overhead, contingencies, miscellaneous expenses and contractor's profit, as percentages of direct cost |
| Value-added tax | Applied to direct plus indirect cost |
| Unit price | (Direct + indirect + VAT) per unit |
Government agencies prescribe indirect-cost percentages and DUPA formats for their projects. Use the percentages given in the problem or in the current agency guideline.
Example: one cubic meter of concrete. Assume 9 bags of cement at ₱280, sand at ₱1,400 and gravel at ₱1,600.
- Materials: ₱4,820, from .
- Labor: a crew costing ₱8,000 per day places per day, so ₱1,000 per m³.
- Mixer: ₱300 per m³.
- Direct cost: ₱6,120.
- With 15% indirect costs: ₱7,038, from .
- With 12% VAT: ₱7,883 per m³, from .
Summary of Total Project Costs
A bill of quantities lists every pay item with quantity, unit, unit price and amount. The summary groups items by division and adds the following:
| Line | Example (₱) |
|---|---|
| Earthworks | 1,250,000 |
| Concrete and reinforcement | 6,800,000 |
| Masonry and finishes | 3,100,000 |
| Steel and roofing | 2,400,000 |
| Plumbing, electrical and mechanical | 2,950,000 |
| Total direct cost | 16,500,000 |
| Indirect costs (overhead, contingency, miscellaneous, profit), say 15% | 2,475,000 |
| Subtotal | 18,975,000 |
| VAT 12% | 2,277,000 |
| Total project cost | 21,252,000 |
Cross-check with a cost per square meter. For a building, ₱21.25 million is about ₱17,700/m². Compare that with similar recent projects to catch takeoff errors.
Tip
In board problems, read carefully whether VAT and indirect costs are already included in a given unit price, and whether waste allowances are to be added.
A wall footing is 0.60 m wide, 0.30 m thick and 25 m long. What volume of concrete is required?
0.45 m³
15.0 m³
7.50 m³
4.50 m³
The direct cost of a pay item is ₱50,000. Indirect costs are 15% of direct cost and VAT is 12% of the subtotal. What is the total price?
₱57,500
₱63,500
₱56,000
₱64,400
How is formwork normally measured for payment?
By the cubic meter of concrete placed
By the square meter of form surface in contact with the concrete
As a lump sum fixed at 10% of concrete cost
By the kilogram of form materials delivered
Sections you finish are checked off in the contents.