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Free NEBOSH PSM Exam Prep

NEBOSH HSE Certificate in Process Safety Management

Pass your NEBOSH PSM exam without spending hundreds on expensive prep courses. Free study guides, practice questions, flashcards, and related exam resources.

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NEBOSH PSM Quick Facts

Time to Get Licensed

Most candidates complete the 4-5 day course (or 3-6 months of e-learning) and sit the monthly online PSM1 exam shortly afterwards

From start to license in hand

Why Choose Us

Free NEBOSH PSM Prep That Actually Works

100 Practice Questions

PSM1-style coverage of process safety leadership, HAZOP, LOPA, permit-to-work, asset integrity, runaway reactions, tank storage, and fire and explosion protection with full explanations

AI-Powered Learning

Get personalized explanations of SIL bands, DSEAR zoning, bund sizing, BLEVE mechanisms, and the lessons of Buncefield, Texas City, and Piper Alpha

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What You'll Study

6 chapters covering everything you need to pass

NEBOSH PSM Exam Details

NEBOSH HSE Certificate in Process Safety Management

Administered by NEBOSH (developed with the GB Health and Safety Executive)

Official Source
60% (24 of 40 marks)
Passing Score
40
Questions
90
Minutes
Typically GBP 400-700 for course plus exam via a NEBOSH Learning Partner; exam-only registration around GBP 164
Exam Fee
Study time: About 48 hours (28 taught hours plus roughly 20 hours of private study)
Prerequisites: None mandatory; NEBOSH recommends a general health and safety background such as the National General Certificate
Valid for: Certificate does not expire

Exam Content Breakdown

Based on the official NEBOSH (developed with the GB Health and Safety Executive) content outline

Process Safety Leadership15%

Process safety versus personal safety, board-level leadership and PSLG principles, leading and lagging indicators (HSG254, API RP 754), learning from Buncefield, Texas City, Flixborough, Piper Alpha and Bhopal, management of change, worker engagement, and competence

Risk Management Techniques16%

COMAH 2015 duties (MAPP, safety reports, Competent Authority), HAZID and HAZOP guide-word studies, LOPA and independent protection layers, bow-tie analysis, QRA, ALARP, inherent safety strategies, and the CCPS Risk Based Process Safety pillars

Asset Integrity & Safe Systems of Work16%

Asset integrity through life, risk-based inspection, NDT techniques and corrosion under insulation, maintenance strategies, performance standards for safety-critical elements, permit-to-work systems, HSG253 isolation, confined space entry, safe shift handover, and contractor management

Process Hazard Control18%

Safe operating envelope and procedures, start-up and shutdown risk, alarm management (EEMUA 191), safety instrumented systems and SIL under IEC 61511, proof testing, utility failures (nitrogen, steam, cooling water), static electricity controls, and DSEAR/ATEX hazardous area classification

Dangerous Substances: Reactions, Storage & Transport17%

Exothermic runaway reactions and calorimetry screening, relief sizing for two-phase flow, bund design (110% rule), tank types and overfill protection after Buncefield, LPG storage and BLEVE prevention, drum storage segregation, and road tanker loading with earthing and vapour recovery

Fire & Explosion Protection and Emergency Response18%

Fire triangle, flammable range, flash point and auto-ignition, jet, pool and flash fires, BLEVE and vapour cloud explosions, dust explosion pentagon and Kst classes, flame arresters, inerting, explosion venting and suppression, passive and active fire protection, gas detection, and COMAH emergency planning

What's Included

6 Chapters

Complete exam coverage

Practice Quizzes

With detailed explanations

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What's Next After the NEBOSH PSM?

After passing the NEBOSH PSM, you can pursue these career paths

NEBOSH National General Certificate

Broad occupational health and safety foundation often held alongside the PSM certificate

Coming Soon

NEBOSH National Diploma for Occupational Health and Safety Management Professionals

Degree-level qualification for advancing into senior HSE leadership roles in high-hazard industry

Coming Soon

BCSP Certified Safety Professional (CSP)

US-based professional safety certification valued in global oil, gas, and chemical operations

Coming Soon

NEBOSH PSM Exam FAQ

Official NEBOSH (developed with the GB Health and Safety Executive) Resources

Verify information with these official sources

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