Cheat sheet

NATE HVAC CHP-5 Cheat Sheet

Quick Facts

Credential
Certified HVAC Professional (CHP-5)
Required
Pass all five exams
Questions per exam
30
Time per exam
60 minutes
Format
Closed book
Result
Pass/fail
Exam spacing
Up to six months apart
Testing
In person or live online
Renewal
Every two years
CE renewal option
16 hours plus renewal fee
Pathway share per exam
20% of all 150 questions

Refrigeration Cycle

Compress → Condense → Meter → Evaporate

Compressor raises pressureCondenser rejects heatMetering device drops pressureEvaporator absorbs heat

Superheat vs Subcooling

Superheat

  • Suction-line vapor above saturation
  • Line temperature minus saturation
  • Use blend dew temperature

Subcooling

  • Liquid-line refrigerant below saturation
  • Saturation minus line temperature
  • Use blend bubble temperature

Pair pressure and temperature locally

Fundamentals Exam Topics

Safety
26.67%
Tools
16.67%
Science and heat transfer
20%
Codes and regulations
20%
Basic construction
16.67%

Safety and Tools

Lockout/tagout
Control hazardous energy during service
Stored energy
Relieve or restrain safely
Electrical isolation
Verify absence of voltage
Safety data sheet
Chemical hazards and protection
Section 608
Federal refrigerant technician credential
Recovery machine
Transfers refrigerant to recovery cylinder
Tube reamer
Removes burrs after cutting
Tube bender
Forms bends without kinking
Construction plans
Locate framing and service routes

Heat and Refrigeration

Conduction
Heat through molecular interactions
Convection
Heat carried by fluid motion
Radiation
Heat via electromagnetic waves
One cooling ton
12,000 Btu/h
Compressor
Raises vapor pressure and temperature
Condenser
Rejects heat and condenses vapor
Metering device
Drops pressure and meters flow
Evaporator
Absorbs heat and boils refrigerant
Pressure-temperature chart
Converts pressure to saturation temperature
Superheat
Suction temperature − vapor saturation temperature
Subcooling
Liquid saturation temperature − liquid temperature

Conventional Thermostat Calls

Y cools, W warms, G blows

Y calls compressor in coolingW calls conventional heatG calls indoor fan

Series vs Parallel

Series

  • One current path
  • Same current through each load
  • Resistances add

Parallel

  • Multiple current paths
  • Same voltage across branches
  • Branch currents add

Series current, parallel voltage

Electrical Test Picker

  1. Measure control voltage→Rated voltmeter across test points(Energized work requires qualified personnel)
  2. Check motor current→Clamp one conductor(Energized work requires qualified personnel)
  3. Check winding resistance→Isolate energy sources and winding(Verify absence of voltage)
  4. Check capacitor value→Isolate, discharge safely, measure µF(Compare with marked tolerance)
  5. 24 VAC control supply missing→Trace transformer supply and fuse(Follow equipment schematic)
  6. Demand present, load idle→Check safeties and switching path(Follow sequence of operation)

Electrical Exam Topics

Electrical science fundamentals
20%
Basic electricity
20%
Electrical troubleshooting
23.33%
Controls
20%
Wiring layouts
16.67%

Circuits and Metering

Ohm’s law
V = I × R
Resistive power
W = V × A
AC frequency
Cycles per second
Series circuit
Same current through loads
Parallel circuit
Same voltage across branches
Voltmeter
Measure across two points
Clamp ammeter
Clamp around one conductor
Ohmmeter
Isolate component and deenergize
Schematic
Shows electrical relationships
Wiring diagram
Identifies connection points
Single-phase real power
Watts = volts × amps × PF
Power factor (PF)
Real power ÷ apparent power

Motors and Controls

Typical control transformer
Steps line voltage to 24 VAC
Contactor
Coil switches load contacts
Start capacitor
Boosts starting torque
Run capacitor
Stays in motor run circuit
PSC motor
Permanent split capacitor motor
ECM
Electronically commutated motor
R
24 VAC supply
C
Transformer secondary common
Y
Compressor call
G
Indoor fan call
W
Conventional heat call
O/B
Heat pump changeover signal

Sensible vs Latent

Sensible

  • Changes dry-bulb temperature
  • Humidity ratio stays constant
  • Horizontal psychrometric chart path

Latent

  • Associated with moisture phase change
  • Cooling coil condenses water
  • Humidity ratio falls during dehumidification

Total cooling combines both capacities

Airflow Test Picker

  1. Need register airflow→Use calibrated flow hood
  2. Need velocity-based duct airflow→Traverse duct and average velocities(Multiply by duct area)
  3. Need blower airflow estimate→Use external static and fan table(Match blower setting and taps)
  4. Suspect a restricted filter→Measure pressure drop across filter(Compare at known airflow)
  5. Need duct leakage measurement→Use calibrated duct leakage tester
  6. Room airflow misses design→Balance dampers and remeasure(Verify total system airflow)

Comfort and Airflow Exam Topics

Comfort
23%
Temperature and humidity measurements
27%
Airflow
27%
Air balancing
23%

Static Pressure vs Airflow

External static pressure

  • Supply static minus return static
  • Measure with manometer
  • Use manufacturer test locations

Airflow

  • Volume per unit time
  • Measure outlet CFM with hood
  • Estimate blower CFM with table

Match fan setting to measured static

Moist Air

Dry-bulb
Ordinary air temperature
Wet-bulb
Evaporatively cooled wick temperature
Dew point
Air’s saturation temperature upon cooling
Relative humidity
Percent of saturation vapor pressure
Humidity ratio
Water mass per dry-air mass
Specific enthalpy
Btu per pound dry air
Sensible heat ratio
Sensible capacity ÷ total capacity
Condensation
Surface colder than air’s dew point
Sling psychrometer
Measures dry-bulb and wet-bulb
Mechanical ventilation
Controlled outdoor air exchange

Airflow and Balancing

CFM
Cubic feet per minute
Duct airflow
Average FPM × area in ft²
FPM
Feet per minute
Static pressure
Duct pressure relative to reference
Velocity pressure
Pressure associated with air speed
Total pressure
Static plus velocity pressure
External static pressure
Supply static − return static
Filter pressure drop
Upstream static − downstream static
Fan table
Airflow from static and setting
Balancing damper
Adjusts airflow to design target
Rectangular duct area
Width (ft) × height (ft)

Sealed Circuit Sequence

Pressure-test, evacuate, verify decay, charge

Dry nitrogen for pressure testMicron gauge for evacuationIsolate pump for decayUse specified charge method

Pressure Test vs Evacuation

Positive pressure test

  • Regulated dry nitrogen
  • Checks joint and piping integrity
  • Follow equipment test pressure

Evacuation

  • Vacuum pump and micron gauge
  • Removes air and moisture
  • Check decay after isolating pump

Pressure-test before evacuation

Installation Check Picker

  1. Brazing refrigerant tubing→Use low-flow nitrogen purge
  2. Check line-set joints for leaks→Pressure-test with regulated dry nitrogen(Use equipment pressure limits)
  3. Pressure test passes→Relieve nitrogen pressure, then evacuate(Use pump and micron gauge)
  4. Target vacuum reached→Isolate pump and check decay(Apply manufacturer acceptance limits)
  5. Specified charge by mass→Use calibrated refrigerant scale
  6. Fixed orifice with charging chart→Check target superheat(Verify airflow and test conditions)
  7. TXV with subcooling specification→Check target subcooling(Verify airflow and test conditions)
  8. Before handoff→Verify controls, airflow and drainage(Record startup readings)

Installation Exam Topics

Outdoor units
10%
Packaged units
10%
Copper tubing fabrication
10%
Indoor equipment
13.33%
Duct fabrication
6.67%
Retrofitting
10%
Duct installation
10%
Startup and checkout
16.67%
Evacuation and charging
13.33%

Equipment and Duct Setup

ACCA Manual J
Residential heating and cooling loads
ACCA Manual S
Selects equipment using performance data
ACCA Manual D
Residential duct design
Split-system match
Verify approved indoor-outdoor pairing
Equipment clearances
Follow manufacturer instructions and code
Duct joints
Seal with approved materials
Flex duct
Support and avoid sharp bends
Condensate trap
Install per equipment instructions
Gas equipment checkout
Verify combustion air and venting
Startup record
Log readings and control operation
Packaged unit
Main components share one cabinet
Retrofit equipment selection
Recheck capacity and duct compatibility

Refrigerant Circuit Setup

Line set sizing
Follow equipment piping tables
Brazing purge
Flow nitrogen to limit oxidation
Pressure test
Regulated dry nitrogen checks tightness
Vacuum pump
Removes moisture and noncondensables
Micron gauge
Measures deep vacuum
Vacuum decay test
Isolate pump and monitor rise
Weigh-in
Scale measures added refrigerant mass
Charge adjustment
Follow equipment line-length instructions
Fixed-orifice charge check
Superheat when specified
Thermostatic expansion valve charge check
Subcooling when specified for TXV
Refrigerant identification
Read equipment nameplate

Induced-Draft Ignition

Induce, prove draft, ignite, prove flame, circulate

Inducer startsIgniter prepares to light gasGas valve opens for trialCirculating blower follows delay

Draft Proving vs Flame Proving

Draft proving

  • Pressure switch checks draft
  • Follows inducer start
  • Enables ignition sequence

Flame proving

  • Flame sensor confirms ignition
  • Follows gas valve opening
  • Permits gas valve to remain open

Find the first missing sequence step

Cooling Diagnostic Picker

  1. No cooling call at equipment→Trace thermostat output and wiring
  2. Indoor coil iced→Thaw before testing airflow
  3. Weak airflow at several outlets→Check filter, blower and restrictions
  4. Normal airflow, poor cooling→Compare operating readings with specifications
  5. High superheat, low subcooling→Investigate undercharge and leakage(Compare against equipment targets)
  6. Possible liquid-line restriction→Check pressure drop across drier(If pressure taps are available)
  7. One room too warm→Measure branch airflow and inspect duct

Service Exam Topics

Planned maintenance
13%
Diagnostics
17%
Flue analysis and leak detection
17%
Retrofitting
10%
System analysis
17%
Cooling complaints
13%
Heating complaints
13%

Heating Diagnostic Picker

  1. Inducer runs, draft unproved→Check vent, tubing and draft
  2. Burners light then drop out→Check flame signal and grounding
  3. Furnace opens high limit→Check temperature rise and airflow(Compare rise with rating plate)
  4. Flame rollout switch trips→Stop operation and investigate cause(Follow manufacturer service procedure)
  5. Outdoor coil stays iced→Check defrost sensors and control(Follow model’s defrost sequence)
  6. Heat pump stays in wrong mode→Check changeover command and valve
  7. Repair completed→Retest failed operating sequence(Log before and after readings)

Cooling and Heat Pump Service

Low suction pressure
Check airflow before interpreting charge
Refrigerant leak
Locate and repair before recharging
Filter-drier restriction
Look for excessive pressure drop
TXV metering
Regulates evaporator outlet superheat
Reversing valve
Switches refrigerant routing
Heating-mode outdoor coil
Absorbs outdoor heat
Heat pump defrost
Warms outdoor coil to melt frost
Post-repair test
Verify operation under original conditions
Service record
Log symptoms, readings and corrections

Furnace and Maintenance Checks

Draft inducer
Moves combustion gases
Draft pressure switch
Proves required pressure differential
Flame sensor
Confirms burner flame
High limit
Interrupts heat on overheating
Rollout switch
Detects overheating from flame rollout
Furnace temperature rise
Supply air temperature − return air
Flue gas analyzer
Measures gases such as CO
Carbon monoxide
Colorless, odorless combustion hazard
Planned maintenance
Inspect filters, coils and drains

Common Traps

Thermostat Off and Energy Isolation

Thermostat off stops the call ≠ Disconnect isolates electrical supply

Refrigerant Blend Saturation

Dew temperature for superheat ≠ Bubble temperature for subcooling

Control Demand and Load Power

Thermostat sends control demand ≠ Load circuit supplies operating power

Cooling Split and Heating Rise

Cooling split uses return minus supply ≠ Furnace rise uses supply minus return

Refrigerant Recovery and Evacuation

Recovery removes refrigerant ≠ Evacuation removes air and moisture

Frost and Defrost Faults

Light frost can occur normally ≠ Persistent ice calls for diagnosis

Certification and Refrigerant Work

NATE certifies HVAC proficiency ≠ Section 608 covers refrigerant handling

Last Minute

  1. 1.Pass all five CHP-5 exams
  2. 2.Verify isolation before resistance testing
  3. 3.Superheat uses vapor saturation temperature
  4. 4.Subcooling uses liquid saturation temperature
  5. 5.Duct airflow equals velocity times area
  6. 6.Check airflow before assessing refrigerant charge
  7. 7.Pressure-test before pulling a vacuum
  8. 8.Use manufacturer charging targets
  9. 9.Draft proving precedes furnace ignition
  10. 10.Compare furnace rise with rating plate
  11. 11.Retest and document operating readings
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