6.5 Hoisting & Lift Equipment, Fire Prevention, PPE, Barricades, Debris & Recycling
Key Takeaways
A fired tar kettle needs a qualified operator in attendance at all times, and dry-powder extinguishers totaling at least 40 pounds located 10 to 25 feet from the kettle.
A tar kettle must be at least 20 feet from combustible materials unless separated by a fire-resistant blanket, and it may not be placed on a building without MIOSHA's permission.
A 10-B extinguisher must be within 50 feet wherever more than 5 gallons of flammable liquids or 5 pounds of flammable gas are in use, such as propane for torching.
The area where debris is dropped must be enclosed by barricades 36 to 42 inches high set at least 6 feet back, and drops of more than 20 feet outside a building require a chute that ends within 8 feet of the lower level.
No one may stand or walk under material being hoisted, and rigging for kettle hoisting must support at least 3 times the load.
Getting Materials onto the Roof
| Equipment | Key safety points |
|---|---|
| Ladder hoist or conveyor | Follow the manufacturer's setup, load rating, and power-line clearance. Keep people out from under the track |
| Boom truck or crane rooftop delivery | MIOSHA Part 10 governs cranes and derricks: qualified operators, power-line clearance, signal persons, and load charts. Set bundles on the roof in a spread pattern over framing lines |
| Rough-terrain forklift or telehandler | Only trained, authorized operators. Stay within the load chart. Use outriggers on firm ground |
| Aerial work platform | MIOSHA Part 32. Harness and lanyard in boom lifts, and stay within the platform capacity |
| Dump trailers and trucks | Chock wheels when loading or unloading if movement could endanger workers (Part 8). Use a spotter when backing |
Keep the loads within the structure's capacity. The roof structure must support the roof covering system plus the material and equipment loads during installation (MRC R908.2). While roofing work is performed, no materials or equipment may be stored within 6 feet of a roof edge unless guardrails are erected (R 408.40810(7)).
Hoisting and Tar Kettle Rules (MIOSHA Part 24)
Hot asphalt is common in Michigan built-up and repair work. MIOSHA Part 24 sets these requirements:
- Attendance: a qualified, experienced operator must be in attendance at all times while a kettle or tanker is fired, and must stay on the ground close enough for immediate attention.
- Controls: a working temperature gauge. The kettle vat is of welded construction, the other parts except tires are noncombustible, and the cover is hinged, close-fitting, and able to smother a fire.
- Fuel: a fuel tank less than 10 feet from the kettle must be shielded by a rigid noncombustible barrier.
- Fire extinguishers: dry-powder extinguishers with a total capacity of at least 40 pounds, located 10 to 25 feet from the fired kettle. None may be smaller than 10 pounds.
- Location: at least 20 feet from combustible materials unless separated by a fire-resistant blanket, at least 10 feet from a structure that rises above the kettle, and not in or on a building without permission from an authorized department representative.
- Hoisting hot material: rope pulleys, thrustouts, and hoisting jacks must support at least 3 times the load. Counterweights must be secured. No one may stand or walk under material being hoisted.
Fire Prevention (MIOSHA Part 18 and Roofing Practice)
- Every employer needs a fire protection program, including exits kept clear and housekeeping that limits combustible debris.
- At least one 2-A extinguisher is required for each 3,000 square feet of protected building area, with travel to the nearest one no more than 100 feet.
- A 10-B extinguisher must be within 50 feet wherever more than 5 gallons of flammable or combustible liquids or 5 pounds of flammable gas are being used. That covers a propane cylinder feeding a roofing torch.
- LP-gas storage areas need at least one 20-B:C extinguisher.
- Keep solvent waste, oily rags, and flammable liquids in fire-resistant covered containers until they are removed from the site (R 408.40831(7)).
- Torch-applied roofing: never torch directly on a combustible deck or into cavities and openings. Use a base sheet or a self-adhered underlayer where the manufacturer requires one. After torching, keep a fire watch. Industry torch-safety training (the NRCA's CERTA program) calls for at least 2 hours after the last torch is shut off, because smoldering fires can break out long after the crew leaves.
Personal Protective Equipment (MIOSHA Part 6)
Part 6 adopts the federal head and eye protection rules and requires employers to ensure appropriate PPE is used:
- Head protection where there is a danger of falling or flying objects or electric shock. This includes ground workers under the roof edge and loading zone.
- Eye and face protection, with side protection for flying particles. Required for tear-off, nailing, cutting metal, and power sawing, and a face shield for hot asphalt.
- Hand protection for sheet metal, hot materials, and solvents, based on the SDS.
- Footwear with slip-resistant soles on the roof, and hearing protection for loud tools.
- Respirators only under a respiratory protection program when required by the silica, lead, or asbestos rules or the SDS.
Barricades, Signs, and Tags (MIOSHA Part 22)
- Provide a barricade to keep people out of a hazardous area of the job (R 408.42224).
- Use "Danger" signs and tags for immediate hazards, "Caution" for potential hazards, and "Do Not Operate" tags on equipment that must not be used. Remove or cover signs when the hazard no longer exists.
- Follow the Michigan traffic-control manual when placing cones, signs, or flaggers on a street.
Debris Drop Zones and Chutes (MIOSHA Part 8, R 408.40831)
| Rule | Requirement |
|---|---|
| Drop area | Completely enclosed with barricades 36 to 42 inches high, at least 6 feet back from the opening and from the area receiving material, with signs warning of falling material at each level |
| Chutes | If the drop is more than 20 feet outside the building, use a chute that meets Part 20 and extends to within 8 feet of the lower level |
| Removal | Barricades, signs, and chutes stay in place until material handling above stops |
| Wheelbarrow or equipment dumping | A toeboard or bumper at least 4 by 6 inches nominal at each chute opening |
| Housekeeping | Remove scrap and rubbish from the work area as work progresses. Secure material that wind could dislodge (R 408.40119) |
Protecting the Public and the Property
- Keep the public, including children, pets, and neighbors, out of the drop zone and away from ladders.
- Protect landscaping and HVAC condensers with covers, and protect driveways under dumpsters.
- Run magnetic sweeps for nails on lawns and driveways daily and at completion.
- Secure ladders and materials at the end of each day so they are not an attraction or wind hazard.
Recycling and Disposal
- Separate scrap metal (aluminum, copper, and steel flashing and gutters) for recycling.
- Recycle clean asphalt shingles where a local processor accepts them. Asbestos-containing felts, mastics, or shingles must never go to a shingle recycler.
- Dispose of solvents, adhesives, and coatings as the SDS disposal section and local rules require. Do not pour them out on site.
- Keep lead-paint debris from trim separate and bagged, under the EPA lead-safe rules.
A roofing crew fires a tar kettle for a built-up roof repair. Which setup meets MIOSHA Part 24?
The kettle on the roof deck, with one 5-pound extinguisher beside it and the operator working on the roof
The kettle 12 feet from a pile of pallets, with no extinguisher
The kettle unattended while the crew breaks for lunch, with the lid closed
The kettle on the ground, attended at all times, at least 20 feet from combustibles, with at least 40 pounds of dry-powder extinguishers placed 10 to 25 feet away
Debris from a two-story tear-off falls 24 feet to a dumpster outside the building. What does MIOSHA Part 8 require?
Nothing, as long as a ground worker watches for people
A tarp over the dumpster
A warning line on the roof 6 feet from the edge
A chute that extends to within 8 feet of the lower level, with the drop and receiving areas barricaded and signed
A roofer is using a 20-pound propane cylinder for a torch-applied modified bitumen repair. What extinguisher requirement from MIOSHA Part 18 applies?
A 2-A water extinguisher within 100 feet only
At least a 10-B extinguisher within 50 feet, because more than 5 pounds of flammable gas is in use
No extinguisher, because the work is outdoors
A 40-pound dry-powder extinguisher only when a tar kettle is also present
Sections you finish are checked off in the contents.