Cheat sheet

ABC/WPI Water Treatment Class I Cheat Sheet

Treatment Process

31%of exam

Laboratory Analysis

16%of exam

Laboratory SamplingLaboratory ResultsChlorine ResultsQuality Picker

Equipment Operation + Maintenance

26%of exam

Source Water Characteristics

15%of exam

Safety + Administration

12%of exam

Quick Facts

Exam
Water Treatment Class I
Owner
WPI / ABC Testing
Scored
100 questions
Pretest
Up to 10
Format
Multiple choice
Recall
40%
Application
60%
Calculations
10%
Units
US + metric
Adoption
Confirm with certifier

Treatment Order

Mix -> Floc -> Settle -> Filter -> Disinfect

Mix: disperseFloc: growSettle: clarifyFilter: polishDisinfect: inactivate

Coagulation vs Flocculation

Coagulation

  • Destabilize charge
  • Rapid dispersion
  • Chemical driven

Flocculation

  • Grow floc
  • Gentle mixing
  • Collision driven

Destabilize then grow

Process Picker

  1. Raw turbidity changesReview treatment dose(Test before adjusting)
  2. Weak flocCheck chemistry + mixing(Verify conditions)
  3. Settled turbidity risesInspect clarification(Check loading)
  4. Filter head loss risesEvaluate backwash(Follow plant criteria)
  5. Filter turbidity risesInvestigate breakthrough(Protect clearwell)
  6. Residual fallsCheck demand + feed(Verify analyzer)
  7. Iron staining appearsCheck oxidation + removal
  8. Membrane quality worsensCheck integrity(Inspect barrier)

Treatment Train

Rapid mix
Disperse coagulant
Coagulation
Destabilize particles
Flocculation
Grow settleable floc
Sedimentation
Settle floc
Filtration
Remove remaining particles
Disinfection
Inactivate pathogens
Direct filtration
Skip sedimentation
Membrane
Pressure-driven barrier

Dose vs Residual

Dose

  • Chemical applied
  • Before demand
  • Feed controlled

Residual

  • Chemical remaining
  • After demand
  • Field measured

Demand = dose - residual

Process Control

Jar test
Optimize treatment dose
Head loss
Filter resistance
Breakthrough
Particles pass filter
Filter-to-waste
Divert ripening water
Backwash
Clean filter bed
Breakpoint
Free residual rises
Chlorine demand
Dose minus residual
Iron / manganese
Oxidize then remove

Treatment Math

CT
Residual x effective time
Detention
Volume / flow
Chemical use
Start + received - ending
Dry feed
mg/L x MGD x 8.34
Product feed
Active need / decimal purity
Surface loading
Flow / surface area
Backwash rate
Flow / filter area
Percent removal
Removed / influent x 100

Chlorine Balance

Total = Free + Combined

Dose: appliedDemand: consumedResidual: remaining

pH vs Alkalinity

pH

  • Current intensity
  • Hydrogen-ion activity
  • Not buffering

Alkalinity

  • Neutralizing capacity
  • Resists pH change
  • Titration result

Intensity vs capacity

Laboratory Sampling

Sample point
Represent intended water
Preservation
Limit analyte change
Holding time
Analysis deadline
Chain of custody
Track sample control
Calibration
Adjust against standard
Verification
Check without adjustment
Blank
Detect contamination
Duplicate
Check precision

Calibration vs Verification

Calibration

  • Compare standard
  • Adjust response
  • Document change

Verification

  • Check performance
  • No required adjustment
  • Document result

Adjust vs confirm

Laboratory Results

Turbidity
Particle scattering indicator
pH
Hydrogen-ion activity
Alkalinity
Acid-neutralizing capacity
Hardness
Calcium + magnesium
Free chlorine
Uncombined residual
Combined chlorine
Chloramine residual
Total chlorine
Free + combined
TSS
Suspended solids mass

Maintenance Types

Prevent, Predict, Correct

Prevent: scheduledPredict: trendsCorrect: repair

PLC vs SCADA

PLC

  • Local control logic
  • Reads inputs
  • Commands outputs

SCADA

  • Supervisory view
  • Remote data
  • Alarms + history

Control vs supervise

Equipment Picker

  1. Pump rattlesCheck cavitation(Inspect suction)
  2. Pump loses primeFind air pathway(Restore safely)
  3. Reverse flow occursInspect check valve
  4. Analyzer disagreesVerify reference result
  5. SCADA alarm occursConfirm field condition
  6. Generator readiness unknownPerform approved exercise
  7. Vibration trend risesPlan predictive work
  8. Equipment failsCorrect + document

Pumps + Valves

Prime
Liquid-filled pump casing
Cavitation
Vapor-bubble collapse
Check valve
Stops reverse flow
Isolation valve
Stops section flow
Control valve
Regulates process variable
Throttling valve
Adjusts flow
Water horsepower
gpm x head / 3960
Efficiency
Output / input x 100

Facility Equipment

Raw-water intake
Screen + pump source
Static mixer
Inline chemical mixing
Chemical feeder
Meter treatment chemical
Chlorine system
Feed disinfectant safely
Storage tank
Store treated water
Electric motor
Drive rotating equipment
Air compressor
Supply compressed air
Blower
Move process air

Controls + Maintenance

PLC
Executes control logic
HMI
Operator interface
SCADA
Supervises remote data
Preventive
Scheduled before failure
Predictive
Condition trend driven
Corrective
Restore after fault
Work order
Document asset work
Load test
Prove backup power

Well Levels

Static and pumping difference gives drawdown

Static: pump offPumping: pump onDrawdown: difference

Static vs Pumping Level

Static

  • Pump off
  • Recovered condition
  • Reference level

Pumping

  • During withdrawal
  • Lower level
  • Operating condition

Resting vs operating

Source Picker

  1. Storm runoff arrivesTrend raw water(Adjust deliberately)
  2. Well area floodsProtect + inspect(Follow response plan)
  3. Static level declinesReview source trend(Compare like conditions)
  4. Raw demand risesInvestigate source change

Source Water

Surface water
Rapidly changing source
Groundwater
Often mineral influenced
Biological
Bacteria, protozoa, viruses
Chemical
Dissolved contaminant risk
Physical
Turbidity, color, temperature
Watershed
Intake drainage area
Wellhead area
Well recharge protection
Source assessment
Identify susceptibility

Wells + Protection

Static level
Well not pumping
Pumping level
Level during withdrawal
Drawdown
Static-pumping level difference
Flooding
Well contamination warning
Sanitary seal
Blocks surface entry
Protection plan
Prevent source contamination
Raw-water trend
Early process warning

Safety Sequence

Stop -> isolate -> verify -> respond

Stop: protect peopleIsolate: control energyVerify: confirm conditionsRespond: follow plan

Safety Picker

  1. Chemical release occursActivate emergency plan
  2. Maintenance beginsApply energy control(Verify isolation)
  3. Confined entry plannedApply entry program
  4. Violation suspectedFollow reporting procedure
  5. Complaint arrivesDocument + investigate

Safety Controls

SDS
Chemical hazard guidance
PPE
Task-specific protection
LOTO
Control hazardous energy
Confined space
Evaluate entry hazards
Atmosphere test
Verify entry conditions
Spill plan
Protect then respond
Emergency plan
Defined response actions

Administration + Security

SOP
Approved work method
Operating record
Preserve actual conditions
Public notice
Follow regulatory requirements
Perimeter security
Control physical access
Unique credentials
Preserve accountability
Least privilege
Limit system access
Inventory
Track critical supplies
Consumer complaint
Document and investigate

Common Traps

Dose vs residual

Dose is applied Residual is remaining

pH vs alkalinity

pH is intensity Alkalinity is capacity

Turbidity vs pathogens

Turbidity indicates particles Not organism identification

Display vs field

SCADA shows signals Field confirms condition

Silence vs solve

Acknowledge silences alarm Cause still remains

Stopped vs isolated

Stop command is control LOTO controls energy

Assessment vs protection

Assessment identifies risk Plan reduces risk

Last Minute

  1. 1.Weights: 31 / 16 / 26 / 15 / 12
  2. 2.Recall 40%; application 60%
  3. 3.Calculations = 10%
  4. 4.Coagulate, flocculate, settle, filter, disinfect
  5. 5.Demand = dose - residual
  6. 6.CT = residual x time
  7. 7.Total chlorine = free + combined
  8. 8.pH = intensity; alkalinity = capacity
  9. 9.Calibration adjusts; verification confirms
  10. 10.PLC controls; SCADA supervises
  11. 11.Drawdown = level difference
  12. 12.Verify field before adjusting
  13. 13.Follow SDS and energy control
  14. 14.Confirm blueprint with certifier
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