9.7 Emergency Response, Spill Management & Specimen Packaging and Transport

Key Takeaways

  • After a percutaneous exposure, wash with soap and running water without squeezing or applying caustics; after a mucous membrane splash, flush at an eyewash station for at least 15 minutes, then report immediately.
  • HIV post-exposure prophylaxis should begin within hours and generally not beyond 72 hours; hepatitis B exposure in an unvaccinated worker calls for immune globulin plus the vaccine series; hepatitis C has NO vaccine and NO prophylaxis, only serial testing.
  • Blood spills are decontaminated with freshly prepared 1:10 bleach (about 5,000 ppm available chlorine) or an EPA-registered tuberculocidal agent for the full contact time, after glass is removed mechanically and never by hand.
  • RACE is Rescue, Alarm, Confine, Extinguish or Evacuate; PASS is Pull, Aim at the BASE, Squeeze, Sweep; electrical (Class C) fires are never fought with water.
  • Diagnostic specimens ship as UN 3373 Biological Substance Category B using triple packaging with absorbent sufficient for the entire contents, and dry ice is a separate Class 9 dangerous good (UN 1845) placed outside the secondary packaging in a venting container.
Last updated: August 2026

Emergency Response, Spill Management & Specimen Packaging and Transport

The content guideline lists emergency procedures (needlesticks, splashes to mucous membranes, fire) and packaging and transportation of specimens as named safety sub-topics. These are procedural questions: the examination asks what you do first, and in what order.


1. Occupational Exposure Response

Immediate First Aid (Do This Before Reporting)

Exposure TypeImmediate Action
Percutaneous injury (needlestick, sharps cut)Wash the wound with soap and running water. Do not squeeze the wound, apply caustics such as bleach, or inject antiseptics.
Mucous membrane splash (eyes, nose, mouth)Flush with water or sterile saline at an eyewash station for at least 15 minutes, holding the eyelids open. Remove contact lenses only after flushing has begun.
Non-intact skin contactWash with soap and water for at least 15 minutes.
Chemical splash to the eyeFlush at the eyewash for 15 minutes minimum, then seek medical evaluation; consult the safety data sheet section 4.

Reporting and Post-Exposure Management

Report to the supervisor and employee health service immediately, because the effectiveness of prophylaxis is time dependent.

  • Source patient testing for HIV, hepatitis B surface antigen, and hepatitis C, with consent as required by state law.
  • Baseline testing of the exposed employee, then follow-up testing at intervals.
  • HIV. Post-exposure prophylaxis should start as soon as possible, ideally within hours, and is generally not recommended beyond 72 hours; a typical course runs 28 days.
  • Hepatitis B. An unvaccinated or non-responding employee exposed to a surface-antigen-positive source receives hepatitis B immune globulin plus initiation of the vaccine series, ideally within 24 hours and no later than 7 days.
  • Hepatitis C. There is no vaccine and no post-exposure prophylaxis; management is serial testing (HCV RNA and antibody) and early treatment if infection is documented.
  • The event is recorded in the sharps injury log with the device type and brand, the department, and an explanation of the circumstances.

2. Spill Management

Blood and Body Fluid Spills

  1. Alert others and restrict access.
  2. Don PPE: gloves, fluid-resistant gown, and face protection; add shoe covers for large spills.
  3. Remove broken glass with forceps, a brush and dustpan, or cardboard, never with gloved hands, and place it in a sharps container.
  4. Absorb the liquid with absorbent powder or pads and discard as regulated medical waste.
  5. Disinfect with a freshly prepared 1:10 dilution of household bleach (about 5,000 ppm available chlorine) or an EPA-registered tuberculocidal disinfectant, allowing the manufacturer's stated contact time, commonly 10 minutes. Sodium hypochlorite dilutions degrade, so they are prepared daily.
  6. Rinse and dry, remove PPE, perform hand hygiene, and document the event.

Bleach must never be mixed with acids (which release chlorine gas) or with ammonia (which releases chloramine gas), and it corrodes stainless steel, so surfaces are rinsed afterward.

Chemical Spills

Consult the safety data sheet. Small spills of known low-hazard chemicals are handled with the appropriate spill kit: an acid or base neutralizer, or a universal absorbent. Large spills, unknown chemicals, or any spill producing vapors require evacuation and the facility's emergency response team. Mercury requires a dedicated mercury spill kit and never a standard vacuum cleaner.


3. Fire Response

Fire Classes and Extinguishing Agents

ClassFuelExtinguisher
AOrdinary combustibles: paper, wood, clothWater or ABC dry chemical
BFlammable liquids and gases: xylene, alcohol, acetoneCarbon dioxide, dry chemical, foam
CEnergized electrical equipmentCarbon dioxide or dry chemical only; never water
DCombustible metals: sodium, magnesium, lithiumDry powder agents specific to the metal
KCooking oils and fatsWet chemical

A Class ABC multipurpose dry chemical extinguisher covers the first three classes and is the common laboratory unit; carbon dioxide is preferred around instruments because it leaves no residue.

The Two Acronyms

  • RACE is the response sequence: Rescue anyone in immediate danger, Alarm (pull the alarm and call), Confine the fire by closing doors, Extinguish if small and you are trained, or Evacuate.
  • PASS is the extinguisher technique: Pull the pin, Aim at the base of the fire, Squeeze the handle, Sweep side to side.

Aiming at the flames rather than the base is the most common error, because the fuel is at the base.


4. Waste Handling

Waste TypeContainerTreatment
Regulated medical waste (liquid or semi-liquid blood, items caked with dried blood, contaminated sharps, pathological waste)Red or biohazard-labeled leak-proof bag or containerAutoclave (typically 121 degrees Celsius at 15 psi for at least 15 to 30 minutes depending on load) or incineration
SharpsRigid, closable, puncture-resistant, leak-proof, biohazard-labeled container replaced at the fill line, never overfilledIncineration or approved treatment
Non-regulated general wasteStandard waste streamRoutine disposal
Chemical wasteSegregated by compatibility, labeled with full chemical names, no abbreviationsLicensed hazardous waste contractor

5. Packaging and Transportation of Specimens

Shipping is governed by U.S. Department of Transportation regulations (49 CFR) and, for air transport, IATA Dangerous Goods Regulations. Training is required and must be renewed, typically every two to three years depending on the mode.

Classification

CategoryDefinitionUN Number and Proper Shipping Name
Category AAn infectious substance capable of causing permanent disability or life-threatening disease in otherwise healthy humans or animalsUN 2814, Infectious substance, affecting humans (UN 2900 for animals)
Category BAn infectious substance not meeting Category A criteria; the classification for nearly all diagnostic and clinical specimensUN 3373, Biological Substance, Category B
Exempt human specimenA specimen with minimal likelihood of containing pathogensMarked "Exempt human specimen"; still requires basic triple packaging

Triple Packaging (Required for All Three Categories)

  1. Primary receptacle: leak-proof, watertight, containing the specimen.
  2. Absorbent material: sufficient to absorb the entire contents of all primary receptacles, placed between the primary and secondary layers.
  3. Secondary packaging: leak-proof and watertight.
  4. Rigid outer packaging with at least one surface measuring 100 x 100 mm, bearing the UN 3373 diamond mark and the words "Biological Substance, Category B" adjacent to it, plus an itemized list of contents between the secondary and outer layers.

Refrigerants. Dry ice is itself a regulated dangerous good (UN 1845, Class 9). It is placed outside the secondary packaging, the outer container must permit carbon dioxide gas to vent so it cannot pressurize and rupture, and the net weight of dry ice must be declared on the package.

In-facility transport. Pneumatic tube systems accelerate delivery but generate mechanical stress; excessive acceleration causes hemolysis, falsely raising potassium and lactate dehydrogenase and interfering with plasma free hemoglobin measurement. Systems must be validated against hand delivery for the analytes affected, and certain specimens such as those for platelet function testing and some coagulation studies are excluded.

Test Your Knowledge

A technologist sustains a needlestick from a device used on a patient whose hepatitis C antibody is positive. After washing the wound with soap and water and reporting immediately, what is the correct post-exposure management for hepatitis C?

A
B
C
D
Test Your Knowledge

A 30 mL blood spill occurs on a laboratory bench, including several fragments of broken tube glass. Which action sequence is correct?

A
B
C
D
Test Your Knowledge

An electrical fire starts in an aging centrifuge. Which extinguisher class is appropriate, and what does the PASS technique direct?

A
B
C
D
Test Your Knowledge

A frozen bone marrow aspirate is being shipped on dry ice to a reference laboratory for flow cytometry. Which packaging statement is correct?

A
B
C
D