Cheat sheet

ACS CCN1 Core Domestic Gas Cheat Sheet

Legislation & Duties

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GSIUR 1998Gas SafeLandlord CP12ECVRIDDOR

Tightness, Let-By & Purge

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Let-By & TightnessPurging & PipeworkPermissible DropsBonding

Gas Rate & Pressure

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Gas Rate & Heat InputNatural Gas PropertiesCalorific ValueWorking Pressure

Ventilation & Flueing

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Combustion & CO/CO2

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Combustion AnalysisCO Hazard & AlarmsCO/CO2 RatioFlame Picture

Unsafe Situations (GIUSP)

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Quick Facts

Exam
ACS CCN1
Credential
Gas Safe core domestic
Format
Open book + practical
Pass
Each subject; ~80% theory
Reassess
Every 5 years
Test pressure
20-21 mbar
CO/CO2 limit
≤ 0.004
Standards
GSIUR, IGEM, BS 5440

Legislation & Duties

GSIUR 1998
Primary gas safety law
Gas Safe Register
Legal registration body
CORGI ended
Gas Safe from 2009
Regulation 3
Operative must be registered
Regulation 36
Landlord annual check
CP12
Landlord Gas Safety Record
ECV
Emergency control valve
Operative duty
Leave installation safe

Commissioning Order

Check, Test, Purge, Light, Analyse

Visual checkTightness testPurgeLight + rateFlue / spillage

Let-By vs Tightness

Let-by

  • Tests ECV seal
  • 7-10 mbar
  • No rise 1 min

Tightness

  • Tests whole system
  • 20-21 mbar
  • 2-minute drop

Valve vs system

Tightness Test Decision

  1. Before tightness testLet-by test(7-10 mbar)
  2. ECV lets byStop(Do not test)
  3. Existing, ≤28mm pipeAllow 4 mbar(U6/G4, appliances)
  4. Existing, >28mm pipeAllow 2.5 mbar(With appliances)
  5. New pipework onlyNo drop(Any drop fails)
  6. Pressure drop seenTrace leak(Rectify, retest)
  7. Test satisfactoryPurge(Then commission)

Let-By & Tightness Test

Let-by test
Check ECV sealsFirst
Let-by pressure
7-10 mbar applied
Let-by pass
No rise 1 minute
Test pressure
20-21 mbar working
Stabilisation
1 minute settle
Timed test
2 minutes
Drop ≤28mm
4 mbar max (U6/G4)
Drop >28mm
2.5 mbar max
New pipework only
No drop permitted
IGEM/UP/1B
Tightness test standard

Purging & Pipework

Purging
Remove air from pipe
Purge point
Vent to safe place
Max pipe drop
1 mbar meter to appliance
Pipe sleeving
Protect through walls
Sleeve seal
One end only
Bonding
Within 600mm meter outlet
Bonding standard
BS 7671 equipotential

Gas Rate Formula

Volume × 3600 ÷ time = rate

Then × CVCV ≈ 10.76 kWh/m³Gives kW input

Standing vs Working

Standing

  • Appliance off
  • No flow
  • Static pressure

Working

  • Appliance firing
  • Full rate
  • Dynamic pressure

Off vs running

Gas Rate & Heat Input

Gas rate
Volume × 3600 ÷ time
Units
m³ per hour
Gross CV
≈ 39.5 MJ/m³
CV multiplier
≈ 10.76 kWh/m³
Heat input
Gas rate × CV
kW formula
m³/h × CV ÷ 3.6
Compare with
Appliance data plate
Working pressure
21 mbar nominal

Natural Gas vs LPG

Natural gas

  • Methane
  • RD ≈ 0.6
  • Rises when leaking

LPG

  • Propane/butane
  • RD > 1
  • Sinks when leaking

Lighter vs heavier

Natural Gas Properties

Main constituent
Methane (CH₄)
Relative density
≈ 0.6, lighter than air
Escape behaviour
Rises, collects high
Flammability limits
5% to 15% gas
Standing pressure
No flow, appliance off
Meter outlet band
18.5-23 mbar (IGEM/G/13)

Flue Types A-B-C

A=none, B=open, C=sealed

A: flueless cookerB: open-fluedC: room-sealed

Open-flued vs Room-sealed

Open-flued (B)

  • Room combustion air
  • Needs ventilation
  • Spillage test

Room-sealed (C)

  • Outside combustion air
  • No room vent
  • No spillage test

Room air vs sealed

Flue & Spillage Check

  1. Open-flued applianceFlue flow test(Smoke first)
  2. Flue proven clearSpillage test(At diverter)
  3. Extract fan fittedRun it(Worst case)
  4. Smoke spills ~5 minFail(Classify unsafe)
  5. Room-sealed applianceNo spillage test(Sealed circuit)
  6. Terminal near openingCheck clearances(BS 5440-1)

Ventilation (BS 5440-2)

BS 5440-2
Ventilation standard ≤70kW
Open-flue vent
5 cm²/kW above 7kW
First 7kW
Covered by adventitious air
Net input basis
Ventilation uses net kW
Room-sealed
No purpose vent needed
Flueless vent
Room volume + openable window
Compartment
High and low vents

Flue Types

Type A
Flueless (e.g. cooker)
Type B
Open-flued, room air
Type C
Room-sealed, balanced
Draught diverter
Open-flue spillage point
Balanced flue
Air in, products out
Fanned flue
Fan-assisted room-sealed

Flue Flow & Spillage

Flue flow test
Smoke confirms flue clear
Test order
Flow before spillage
Spillage test
Products not entering room
Worst case
Doors and windows closed
Extract fans
Run during test
Spillage check
Smoke match ~5 minutes
Terminal siting
BS 5440-1 clearances

Complete vs Incomplete

Complete

  • CO₂ + water
  • Blue flame
  • Ratio ≤ 0.004

Incomplete

  • Produces CO
  • Yellow/sooty flame
  • Ratio > 0.004

Safe vs dangerous burn

Combustion Analysis

Complete combustion
CO₂ + water vapour
Incomplete combustion
Produces carbon monoxide
CO/CO₂ pass
≤ 0.004 ratio
Investigate band
0.004 to 0.008
Sampling point
Products at full rate
High CO, low CO₂
Incomplete combustion sign
Good flame
Crisp blue picture
Standard
BS 7967 / BS 5440

CO Hazard & Alarms

Carbon monoxide
Colourless, odourless, toxic
CO effect
Binds haemoglobin, starves oxygen
Common cause
Blocked flue, poor air
CO alarm
BS EN 50291 audible
ASD / ODS
Shuts off on vitiation
Symptoms
Headache, dizziness, nausea

GIUSP Levels

ID worst, AR next, NCS least

ID: immediate dangerAR: could becomeNCS: old standard

ID vs AR

Immediately Dangerous

  • Immediate danger
  • Turn off + label
  • Disconnect (permission)

At Risk

  • Could become dangerous
  • Turn off + advise
  • Rectify soon

Now vs could-be

ID vs AR vs NCS

  1. Immediate danger to lifeID(Turn off, label)
  2. Fault could become dangerousAR(Turn off, advise)
  3. Safe but old standardNCS(Advise, leave on)
  4. ID permission refusedWarning notice(Inform authority)
  5. Live escape can't stopECV off(Call 0800 111 999)
  6. CO spillage confirmedID(Disconnect appliance)
  7. After rectificationRetest(Before returning use)

GIUSP Classifications

GIUSP
Unsafe situations procedure
Standard
IGEM/G/11
ID
Immediately Dangerous
AR
At Risk
NCS
Not to Current Standards
Action
Turn off with permission
Label
Attach warning notice
RIDDOR
Report dangerous fittings

Emergency Actions

Gas escape
Turn off at ECV
Emergency number
0800 111 999
Ventilate
Open doors and windows
No ignition
No flames or switches
ID + refusal
Warning notice, inform authority
Before relight
Rectify then tightness test
Re-establish
Purge before ignition
Confirm supply
Working pressure at rate

Common Traps

Let-by vs tightness

Let-by tests ECV Tightness tests system

ID vs AR

ID immediate danger AR could become dangerous

Open-flued vs room-sealed

Open-flued needs vent Room-sealed does not

Ratio pass vs fail

≤ 0.004 passes > 0.004 investigate

Natural gas vs LPG

Natural gas rises LPG sinks low

Standing vs working pressure

Standing is off Working is firing

Last Minute

  1. 1.Test pressure 20-21 mbar, 2 min
  2. 2.Let-by: 7-10 mbar, no rise
  3. 3.Drop: 4 mbar ≤28mm / 2.5 >28mm
  4. 4.New pipework = no drop
  5. 5.Pipework drop max 1 mbar
  6. 6.Bonding within 600mm of meter
  7. 7.Gross CV ≈ 39.5 MJ/m³
  8. 8.Open-flue vent 5 cm²/kW >7kW
  9. 9.CO/CO₂ ratio ≤ 0.004 passes
  10. 10.GIUSP: ID, AR, NCS
  11. 11.Gas escape → close ECV
  12. 12.Emergency line 0800 111 999
  13. 13.Flue flow test before spillage
  14. 14.Room-sealed = no spillage test
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