Cheat sheet

Red Seal Truck and Transport Mechanic Cheat Sheet

A: Common Occupational Skills

6%of exam

Safe WorkService identityHoistingFasteners

B: Engines and Supporting Systems

16%of exam

Engine TestsAftertreatmentCompressionRail service

C: Air Systems and Brake Systems

13%of exam

Air and Brake ChecksGovernorBrake strokeSpring chamber

D: Electrical and Electronic Systems

16%of exam

Electrical RelationshipsElectrical DiagnosisLoaded voltage dropNo communication

E: Drive Trains

12%of exam

Drivetrain ChecksClutch releaseAMT calibrationAxle ratio

F: Steering, Chassis/Frames, Suspensions, Tires, Wheels, Hubs

13%of exam

Chassis and Wheel ChecksKingpin playMulti-piece rimWheel bearing

G: Cabs

4%of exam

Cab ChecksSeat dropsWiper stallsSRS service

H: Trailers

6%of exam

Trailer ChecksLanding gearReefer serviceDefrost

I: Climate Control Systems

5%of exam

Climate ChecksEvaporatorCondenserHeater airflow

J: Hydraulic Systems

6%of exam

Hydraulic ChecksHydraulic forceSlow actuatorInjection injury

K: Hybrid and Electric Vehicles

3%of exam

High-Voltage SafetyQualified HV technicianIsolationVerification

Quick Facts

Official questions
135 multiple-choice questions
Writing time
4 hours
Passing mark
70%
Answer format
Four options; one correct answer
Blueprint
11 blocks; A–K
Largest block
Electrical/electronic systems; 22 questions
Weights
Published percentages; counts shown below
Supplied references
Trade formulas and acronyms
Ontario identity
Truck and Coach Technician; 310T
Fees and rewrites
Confirm provincial/territorial authority rules

Diagnostic Sequence

Confirm → Measure → Compare → Repair → Verify

Confirm: concern and conditionsMeasure: prescribed testsCompare: OEM expected valuesVerify: retest and document

Safe Test Picker

  1. Before work beneath raised truck→Rated support; secure against movement(OEM lift points and locks)
  2. Before high-voltage component work→Qualified technician; OEM isolation procedure(Discharge; verify with rated equipment)
  3. Before pressurized fuel line service→OEM shutdown, isolation, depressurization(Verify pressure safe before opening)
  4. Before cooling pressure test→Safe temperature; OEM test pressure(Correct tester and adapters)
  5. Excess automatic-adjuster stroke→Adjuster and foundation-brake cause diagnosis(Chamber-specific pressure and stroke limits)
  6. Before reefer inspection/service→Qualified service; disable automatic start(Isolate unit-specific energy sources)
  7. Slow hydraulic actuator→Flow, restriction, leakage tests(Specified load and operating conditions)
  8. Hydraulic injection puncture→Seek immediate emergency medical treatment(Identify injected fluid)
  9. Before multi-piece rim inflation→Trained personnel; prescribed restraining device(Stay outside possible component trajectory)

Safe Work

Lockout
Isolate, restrain, dissipate, verify energyBlock A: 8 questions
Raised truck
Rated supports; lock lift; restrain vehicle
Hoisting
Load, sling angle, anchor ratings
Service identity
VIN, component ID, current bulletins
Fasteners
OEM torque, sequence, replacement rules
Fluid selection
Application, climate, OEM grade
Mentoring
Demonstrate; learner practices; give feedback

Compression vs Leakage

Compression

  • Measures developed cylinder pressure
  • Specified cranking/test conditions

Leakage

  • Introduces regulated test air
  • Escape path helps locate leak

Measure sealing; then localize leakage

Engine Tests

Compression
Measures cylinder sealing performanceBlock B: 21 questions
Leakage test
Locates escaping test air
Low oil-pressure warning
Stop safely; verify specified gauge pressure
CAC leaks
OEM pressure-limited leak test
Rail service
OEM shutdown; isolate; verify depressurization
Cooling test
Safe temperature; OEM test pressure
Engine retarder
Supplements service-brake deceleration

Soot vs Ash

Soot

  • Combustible trapped particulate
  • Regeneration oxidizes it

Ash

  • Noncombustible residue
  • Specified cleaning/removal

Regeneration does not remove ash

Aftertreatment

DPF
Traps soot in porous filter
Regeneration
Oxidizes soot; leaves ash
Ash
Specified cleaning or filter replacement
SCR
DEF-supported catalytic NOx reduction
Exhaust diagnosis
Pressure, temperature, dosing; OEM tests

Relay Memory

Relay receives control; reservoir supplies chambers

Control line: foot-valve signalSupply line: local reservoir air

Service vs Spring Brake

Service chamber

  • Air pressure applies braking
  • Pedal-commanded brake demand

Spring chamber

  • Spring applies parking brake
  • Air releases powerful spring

No air still leaves spring energy

Air and Brake Checks

Governor cut-in
Compressor resumes chargingBlock C: 17 questions
Governor cut-out
Compressor unloads
Air dryer
Removes moisture; reservoirs still checked
Relay valve
Local reservoir supplies brake chambers
Spring chamber
Stored spring energy; never disassemble
Brake stroke
Chamber-specific limits and test pressure
Automatic slack adjuster
Excess stroke requires cause diagnosis
ABS warning
Codes and system tests required

Electrical Relationships

Voltage = current × resistance; DC power = voltage × current

V: voltsI: amperesR: ohmsP: DC power in watts

Series vs Parallel Batteries

Series

  • Compatible voltages add
  • Two 12 V → 24 V

Parallel

  • Voltage remains nominally equal
  • Compatible capacity increases

Follow OEM battery compatibility requirements

Electrical Test Picker

  1. No crank→Battery, loaded cables, start command(Retain safety interlocks; OEM tests)
  2. Normal battery; slow crank→Loaded power and ground drops(Compare OEM limits)
  3. Missing spark→Approved spark tester; supply/control checks(OEM spark-ignition procedure)
  4. Module will not communicate→Power, grounds, data-link tests(Vehicle wiring diagram)
  5. Resistance measurement needed→De-energize; discharge; isolate parallel paths(Follow applicable OEM procedure)
  6. Alternator output seems low→Specified speed/load; cable-drop tests(Check belt and regulator control)
  7. Code points to sensor→Test supply, ground, signal(Code alone does not prove failure)
  8. Intermittent electrical concern→Connections, wiring; logged data(Preserve codes before clearing)
  9. Electrical repair completed→Retest under specified operating conditions(Record tests and results)

Electrical Relationships

Voltage
V = I × RBlock D: 22 questions
Current
I = V ÷ R
DC electrical power
P = V × I
Ideal 24 V; 6 Ω
4 A load current
24 V DC; 100 A
2,400 W electrical output
Series 12 V batteries
24 V nominal; compatible pair
Parallel 12 V batteries
12 V nominal; increased capacity

DTC vs Failure Cause

DTC

  • Reports detected condition
  • Guides diagnostic test selection

Cause

  • Established by measurements
  • May involve wiring or supply

Test before replacing named components

Electrical Diagnosis

Voltage drop
Measure across path under prescribed load
Resistance mode
De-energize; discharge; isolate parallel paths
No crank
Battery, loaded paths, interlocks, command
Spark ignition
Approved spark tester; supply/control checks
No communication
Power, grounds, network; wiring diagram
DTC
Detected condition; follow diagnostic tests

Drivetrain Checks

Clutch release
OEM bearing travel and linkage checksBlock E: 17 questions
Automatic-transmission fluid
Level at specified temperature/conditions
AMT calibration
After clutch replacement: specified calibration
Driveline vibration
Ride height, angles, phasing, joints
Transfer case
Distributes output to additional driven axles
Axle ratio
Ring teeth ÷ pinion teeth
41 ring; 10 pinion teeth
4.10:1 pinion-to-ring revolution ratio

Chassis and Wheel Checks

Steer-tire wear
Inspect pressure, play, bearings, suspensionBlock F: 18 questions
Kingpin play
Axle-specific loading, measurement, wear limits
Air ride height
OEM dimension; pressure varies with load
Frame cracks
Material/location-specific OEM repair procedure
Coupler play
Check wear, mounts, positive lock
Multi-piece rim
Trained service; restraint; outside trajectory
Rim heat
Never heat or weld rim components
Wheel bearing
Dial-indicator end play; hub-specific limits

Cab Checks

Seat drops
Inspect pneumatic supply, controls, leakageBlock G: 5 questions
Wiper stalls
Check linkage binding and electrical supply
SRS service
OEM isolation and capacitor discharge
Cab tilt
Support and lock using OEM procedure

Trailer Checks

Landing gear
Support trailer; inspect gearing/cross-shaftBlock H: 8 questions
Reefer service
Qualified technician; isolate automatic-start energy
Defrost
Removes evaporator ice; restores airflow
Trailer structure
Inspect corrosion, cracks, fasteners, flooring
Trailer lighting
Check circuit, connectors, ground; applicable rules

Climate Checks

Evaporator
Absorbs cab heat; refrigerant evaporatesBlock I: 7 questions
Condenser
Rejects heat; refrigerant condenses
Low heater airflow
Blower, filter, duct diagnosis
Low heater temperature
Coolant flow, core, temperature controls
A/C recharge
Identify refrigerant; recover; OEM charge

Hydraulic Pressure vs Flow

Pressure

  • Force per piston area
  • Load-related measurement

Flow

  • Speed × effective piston area
  • Measured under specified load

Pressure alone cannot establish delivered flow

Hydraulic Checks

Hydraulic force
F = A × PBlock J: 8 questions
Piston area
A = 3.14 × r²
50 mm bore; 10 MPa
19.625 kN ideal cap-end forceπ3.14; no losses/opposing pressure
Slow actuator
Test delivered flow under specified load
Leak search
Never use hands near pressure leaks
Injection injury
Immediate emergency treatment; identify injected fluid

Energy Control

Identify → Isolate → Control → Verify

Identify: all energy sourcesIsolate: vehicle-specific procedureControl: stored-energy hazardsVerify: rated equipment and PPE

High-Voltage Safety

Qualified HV technician
Vehicle-specific training, rated tools, required PPEBlock K: 4 questions
Isolation
OEM high/low-voltage and charging isolationHybrid engine sources also isolated
Discharge
Observe vehicle-specific stored-energy discharge procedure
Verification
Rated meter, required PPE; prove isolation

Common Traps

Ignition-off vs isolation

Ignition-off stops a command ≠ Isolation controls all hazardous energy

Zero air vs zero energy

Chamber air can be exhausted ≠ Spring still stores mechanical energy

Code vs failed component

Code reports a detected condition ≠ Tests establish the failure cause

Dryer vs dry reservoirs

Dryer removes most moisture ≠ Reservoir checks/draining remain specified

Stroke correction vs repair

Manual readjustment may hide excessive stroke ≠ Repair identified cause; verify stroke

Nominal vs measured voltage

Nominal voltage names the system ≠ Measured voltage depends on operating conditions

Last Minute

  1. 1.135 questions; four hours; 70% pass
  2. 2.Electrical block: 22; engines: 21 questions
  3. 3.Ontario: Truck and Coach Technician, 310T
  4. 4.Loaded voltage-drop tests reveal unwanted resistance
  5. 5.Resistance tests require de-energized, discharged circuits
  6. 6.Regeneration burns soot; ash requires cleaning
  7. 7.Spring-brake energy remains without air pressure
  8. 8.Brake-stroke limits require chamber-specific test conditions
  9. 9.Inspect wear before changing steering geometry
  10. 10.Reefer service requires automatic-start energy isolation
  11. 11.Hydraulic injection needs immediate emergency treatment
  12. 12.Qualified HV work: isolate, discharge, verify
  13. 13.Verify repairs under specified operating conditions
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