15.4 Soil Classification Systems (USCS & AASHTO) and Soil Effects on Equipment
Key Takeaways
Engineering plans and soil reports classify soils by the Unified Soil Classification System (USCS) or AASHTO groups, which are separate from OSHA's Type A, B, and C excavation categories.
Gravel is retained on the No. 4 sieve, sand passes the No. 4 but is retained on the No. 200, and silt and clay (fines) pass the No. 200 sieve.
In the USCS, a soil is fine-grained when 50 percent or more passes the No. 200 sieve; a liquid limit of 50 separates low-plasticity (L) from high-plasticity (H) silts and clays.
AASHTO calls soils granular (A-1 to A-3) when 35 percent or less passes the No. 200 sieve and silt-clay (A-4 to A-7) when more than 35 percent passes.
Soil type changes traction and rolling resistance: Caterpillar lists tire traction of 0.55 on dry clay loam but 0.20 on dry sand, and rolling resistance from about 1.5 percent to 20 percent.
Soil Classification Systems (USCS & AASHTO) and Soil Effects on Equipment
Why Operators Need Classification Vocabulary
Plans, specifications, and geotechnical reports describe soils with standard group names. A specification might say "subgrade is A-6 clay; undercut 2 feet and replace with A-1-a material" or "no CH, OH, or PT soils in embankment fill." An operator who understands these labels knows which material is acceptable, which must be hauled to waste, and how each will behave under the machine.
These engineering systems are different from OSHA's Type A, B, and C soil classes in Subpart P (Chapter 18). OSHA's system decides how an excavation must be protected. The USCS and AASHTO systems describe what the soil is made of and how well it will perform as fill or subgrade.
Grain Sizes and Sieves
Soil particles are sorted by passing a sample through a stack of standard sieves:
| Particle group | Size limits |
|---|---|
| Boulders | Larger than 12 inches |
| Cobbles | 3 to 12 inches |
| Gravel | Passes the 3-inch sieve, retained on the No. 4 sieve (4.75 mm) |
| Sand | Passes the No. 4, retained on the No. 200 sieve (0.075 mm) |
| Fines (silt and clay) | Pass the No. 200 sieve |
Silt and clay particles are too small to separate by sieve, so they are told apart by how they behave with water.
Atterberg Limits
- Liquid limit (LL): the water content at which a soil changes from a plastic state to a liquid state.
- Plastic limit (PL): the water content at which soil just crumbles when rolled into a 1/8-inch thread.
- Plasticity index (PI): the range of water content over which the soil is plastic.
A soil with LL = 45 and PL = 20 has PI = 25, which means a sticky clay that swells when wet and shrinks and cracks when dry. Silts have little or no plasticity.
The Unified Soil Classification System (ASTM D2487)
USCS group symbols use two letters. The first names the main soil type: G gravel, S sand, M silt, C clay, O organic, and PT peat. The second describes gradation or plasticity: W well graded, P poorly graded, L low plasticity, and H high plasticity.
| Major division | Rule | Group symbols |
|---|---|---|
| Coarse-grained soils | More than 50% retained on the No. 200 sieve | — |
| Gravels | More than half of the coarse fraction retained on the No. 4 | GW, GP, GM, GC |
| Sands | Half or more of the coarse fraction passes the No. 4 | SW, SP, SM, SC |
| Fine-grained soils, LL less than 50 | 50% or more passes the No. 200 | ML, CL, OL |
| Fine-grained soils, LL 50 or more | 50% or more passes the No. 200 | MH, CH, OH |
| Highly organic soils | Mostly organic matter, dark, fibrous | PT |
Clean coarse soils with less than 5 percent fines get a gradation letter (GW, SP). Coarse soils with more than 12 percent fines get a fines letter (GM, SC). Soils between 5 and 12 percent fines receive dual symbols such as SP-SM.
To separate clays from silts, engineers plot LL and PI on the plasticity chart. Soils above the A-line, where , are clays; soils below it are silts or organic soils.
The AASHTO System (AASHTO M 145)
Highway agencies usually classify soil with AASHTO groups, which rate soils as road subgrade:
| Group | Fines passing No. 200 | Typical material | General subgrade rating |
|---|---|---|---|
| A-1 (A-1-a, A-1-b) | 35% or less | Well-graded gravel and sand | Excellent to good |
| A-3 | 35% or less | Fine sand with few fines | Excellent to good |
| A-2 (A-2-4 to A-2-7) | 35% or less | Silty or clayey gravel and sand | Excellent to good |
| A-4 | More than 35% | Silty soil, LL 40 or less, PI 10 or less | Fair to poor |
| A-5 | More than 35% | Elastic silt, LL 41 or more, PI 10 or less | Fair to poor |
| A-6 | More than 35% | Clayey soil, LL 40 or less, PI 11 or more | Fair to poor |
| A-7 (A-7-5, A-7-6) | More than 35% | Plastic clay, LL 41 or more, PI 11 or more | Fair to poor |
A group index in parentheses, such as A-6 (12), refines the rating; the higher the number, the poorer the subgrade.
How Soil Type Affects Equipment
Traction
Usable pull equals the coefficient of traction times the weight on the drivers. The Caterpillar Performance Handbook lists:
| Surface | Rubber tires | Tracks |
|---|---|---|
| Clay loam, dry | 0.55 | 0.90 |
| Clay loam, wet | 0.45 | 0.70 |
| Rutted clay loam | 0.40 | 0.70 |
| Dry sand | 0.20 | 0.30 |
| Wet sand | 0.40 | 0.50 |
| Quarry pit | 0.65 | 0.55 |
| Loose gravel road | 0.36 | 0.50 |
| Packed snow | 0.20 | 0.27 |
Rolling Resistance
Rolling resistance is the force needed to keep wheels rolling on a surface, expressed as a percentage of gross machine weight. Caterpillar's table for bias-ply tires ranges from 1.5 percent on a very hard, smooth road to 4 percent on a rutted dirt road with about 1 inch of tire penetration, 8 percent with 4 inches of penetration, 10 percent in loose sand or gravel, and 20 percent on a very soft, muddy road with about 12 inches of penetration. A 100,000-pound loaded truck on an 8 percent road needs about 8,000 pounds of rimpull just to keep rolling, four times the 2,000 pounds needed on a maintained 2 percent road.
Practical Behavior by Soil Group
- Clean gravels and sands (GW, GP, SW, SP; A-1, A-3): drain quickly and compact well with vibration. Dry loose sand gives tires poor traction.
- Silts (ML, MH; A-4, A-5): dusty when dry and can turn soft or "quick" when wet and vibrated. Their compaction is very sensitive to moisture.
- Clays (CL, CH; A-6, A-7): strong and hard when dry but sticky when wet. Wet clay builds up in buckets and on tracks and causes ruts. Padfoot rollers compact them best.
- Organic soils and peat (OL, OH, PT): compressible and unsuitable for structural fill. They are usually removed and replaced.
A laboratory report shows a soil with 62 percent passing the No. 200 sieve, a liquid limit of 58, and a plasticity index of 32, plotting above the A-line. Which USCS group symbol applies?
SC, clayey sand
ML, silt of low plasticity
GC, clayey gravel
CH, high-plasticity clay
Under the AASHTO soil classification system, which test result separates granular materials (A-1 through A-3) from silt-clay materials (A-4 through A-7)?
More than half of the coarse fraction retained on the No. 4 sieve
Whether 35 percent or less of the sample passes the No. 200 sieve
Whether the plasticity index is above or below 10
Whether the liquid limit is above or below 50
A loaded haul truck with a gross weight of 100,000 pounds travels on a rutted dirt road with about 4 inches of tire penetration (8 percent rolling resistance). About how much rimpull is needed to overcome rolling resistance alone, compared with a maintained road at 2 percent?
About 800 pounds compared with 200 pounds
About 4,000 pounds compared with 1,000 pounds
About 80,000 pounds compared with 20,000 pounds
About 8,000 pounds compared with 2,000 pounds
Sections you finish are checked off in the contents.