4.2 Well Construction & Groundwater Production
Key Takeaways
- Casing, screen, sanitary/grout seal, and pump work together to produce water while blocking surface contamination
- Wellhead protection is an active operator duty: sealed openings, graded drainage, secure access, and setback awareness
- Confined aquifers are protected by overlying impermeable layers; unconfined aquifers are more vulnerable to surface pollution
- Drawdown, capacity, and specific capacity are the core production metrics for pump tests and well aging
- New or repaired wells require disinfection and bacteriological clearance before being placed into service under TCEQ practice
Well Construction & Groundwater Production
Quick Answer: A properly constructed well uses casing, screen, sanitary seal, and a correctly sized pump to deliver groundwater while excluding surface contamination. TCEQ Class C/B groundwater operators must understand construction features, wellhead protection, aquifer behavior, pumping metrics, and disinfection of new wells.
Groundwater systems look simple from the outside — a pump house and a discharge meter — but exam questions dig into how the well keeps dirty surface water out and how pumping affects the aquifer.
Essential Well Components
| Component | Function | Failure Mode Exam Trap |
|---|---|---|
| Casing | Structural liner that seals the borehole from unwanted formations and surface water | Cracked or corroded casing can allow shallow contamination |
| Screen | Slotted/perforated section that lets aquifer water in while holding back formation sand | Wrong slot size → sand pumping or blocked yield |
| Sanitary / grout seal | Cement or bentonite seal in the annular space near the surface | Missing seal is a classic coliform pathway |
| Well cap / seal | Watertight cover with screened vent as required | Openings invite insects, rodents, and flooded surface water |
| Pump | Moves water to the surface (submersible or vertical turbine common in Texas) | Oversizing causes sanding; undersizing fails demand |
| Column / drop pipe | Conveys pumped water upward | Leaks reduce delivered capacity |
| Check valve | Prevents reverse flow when the pump stops | Failure can drain the column and slam-start the pump |
| Air line / level sensor | Measures water level for drawdown calculations | Needed for specific capacity trending |
Sanitary seal is repeatedly tested on licensing exams because a perfect aquifer can still deliver contaminated water through a bad annular seal or an unsealed wellhead.
Wellhead Protection in Daily Operations
Wellhead protection is both a planning program and a shift checklist:
- Keep the slab or pad graded so ponded water drains away from the casing
- Maintain a watertight sanitary seal and capped unused openings
- Lock the wellhouse; restrict unauthorized access
- Keep fuel, chemicals, and spare parts stored so spills cannot drain to the well
- Know setbacks from septic systems, livestock pens, chemical storage, and wastewater lines
- Inspect after floods — submerged wellheads are high-risk events
- Sample raw water per TCEQ monitoring schedules and after construction or repair work
If coliform appears in a groundwater system that historically was clean, start at the wellhead and sample tap before blaming the aquifer geology.
Aquifer Types Operators Should Recognize
Unconfined (Water-Table) Aquifers
- Upper surface is the water table open to atmospheric pressure
- Recharge is relatively direct from infiltration
- More vulnerable to surface spills, nitrates, and septic influence
- Water levels respond faster to drought and pumping
Confined Aquifers
- Bounded above and below by low-permeability layers (aquitards/aquicludes)
- Water is under pressure; flowing artesian conditions are possible
- Generally better natural protection from surface contamination
- Still vulnerable if wells are poorly sealed through the confining layer (creating a conduit)
Other useful distinctions
- Consolidated rock aquifers (limestone, sandstone) vs unconsolidated sand/gravel
- Karst limestone (common in parts of Texas) can transmit contamination rapidly through fractures and conduits — treat "remote" surface activities as closer than they look on a map
Capacity, Drawdown, and Specific Capacity
These three terms show up constantly in groundwater NTK (need-to-know) material:
Static Water Level
Depth to water when the pump has been off long enough for recovery (no pumping influence).
Pumping Water Level
Depth to water while pumping at a steady rate.
Drawdown
[ \text{Drawdown} = \text{Pumping water level} - \text{Static water level} ] (Expressed as a length, typically feet.)
Well Capacity / Yield
The sustainable pumping rate the well can produce (often gpm) without excessive sand, cavitation, or unacceptable drawdown.
Specific Capacity
[ \text{Specific capacity} = \frac{\text{Pumping rate (gpm)}}{\text{Drawdown (ft)}} ] Units: gpm/ft.
Why it matters: Declining specific capacity over months or years signals plugging, biofouling, sanding, or pump/well deterioration. A sudden drop after construction or rehab needs investigation before you assume the aquifer "ran out."
Example: Pumping 300 gpm with 20 ft of drawdown → specific capacity = 15 gpm/ft.
| Metric | Formula / Meaning | Operator Use |
|---|---|---|
| Drawdown | Pumping level − static level | Gauge pumping stress |
| Capacity (yield) | Sustainable gpm | Match demand and standby |
| Specific capacity | gpm ÷ drawdown | Trend well health |
Disinfection of New or Repaired Wells
Before a new well (or a well that was opened for major repair) enters potable service:
- Clean debris and construction materials from the well
- Disinfect with an approved chlorine solution at a concentration and contact time consistent with TCEQ/AWWA practice for well disinfection
- Pump the well to waste until chlorine residual is purged and water quality stabilizes
- Collect bacteriological samples as required
- Place the well in service only after satisfactory results and authorization under the system's procedures / TCEQ approval conditions
Exam trap: Shock chlorination of a well is not the same as continuous distribution residual. Construction disinfection is a temporary, high-dose sanitation step; finished-water residual is a separate ongoing barrier.
Groundwater Production Operations (Class C/B GW NTK)
Day-to-day groundwater production includes:
- Starting/stopping pumps to meet demand without short-cycling
- Recording raw meter totals, run hours, and amperage
- Watching discharge pressure and comparing to normal baselines
- Managing multiple wells to avoid over-pumping a single zone
- Blending wells when mineral quality differs (hardness, iron, arsenic)
- Maintaining backup power readiness for outages
- Coordinating well maintenance (pulling pumps, acid/chemical rehab) with sampling and customer notification when needed
Sand production after raising pump speed or lowering the pump is a warning: you may be overpumping the formation or have a damaged screen.
Air / gas binding and cascading water in the well can reduce capacity and create noisy operation — investigate water levels and pump setting depth.
TCEQ Exam Framing
Expect scenario questions such as:
- Coliform positive at the well → inspect sanitary seal, sample tap, recent flooding, and nearby contamination sources
- Falling specific capacity → fouling or well deterioration, not automatically "more chlorine"
- New well ready for customers → disinfection + bacteriological clearance first
- Unconfined shallow aquifer near ag land → nitrate and pathogen vulnerability higher than deep confined aquifer
Know the components, the metrics, and the protection mindset — that trio covers most groundwater construction and production items on the Texas exams.
A Texas groundwater well produces 240 gpm with 30 feet of drawdown. What is the specific capacity?
Which well feature is primarily intended to block surface water and shallow contamination from traveling down the annular space into the aquifer?
Before placing a newly constructed public-supply well into potable service, the operator's priority sequence should include: