10.3 Comprehensive Review — 25 Practice Questions

Key Takeaways

  • Treat this 25-question set as a timed, mixed-domain final checkpoint across all three exam parts, not as reading
  • All three parts pass independently at 72% — Part A (150 closed-book), Part B (46 practical), Part C (50 code) — you must pass each
  • Keep a three-column miss log (topic, missed rule, the clue you overlooked) and reread the chapter behind any cluster of misses
  • Re-derive every formula and recite the discontinuity-to-cause and NDE surface-vs-volumetric maps from a blank page
  • Exam-day logistics: meet the Jaeger J2 near-vision requirement, arrive early, and pace each part with flag-and-return
  • Get real rest the night before — fatigue, not knowledge gaps, causes most careless misses on a long exam day
Last updated: June 2026

How to Use This Final Checkpoint

These 25 questions sample every major CWI domain — the five processes, metallurgy and heat control, discontinuities, NDE methods, weld symbols, code acceptance criteria, safety, and on-the-job math — across all three exam parts. Treat the set as an active-recall checkpoint, not a reading assignment. Answer the full 25 first, then review explanations. For each miss, write the reason the correct option wins and why the most tempting distractor fails; real exam items retest the same concept with new wording, so understanding the underlying rule transfers, memorized answers do not.

If you miss several questions from one domain, stop and reread that chapter before moving on.

A strong final loop is: timed attempt → explanation review → targeted reread → second attempt after a break. Keep a three-column miss log — topic, missed rule, and the clue you should have noticed (a unit, an absolute word, a loading condition). For calculation or scenario items, say the first step aloud before choosing an option; that one habit stops you rushing into a familiar-but-wrong answer.

Three-Part Pass Structure (Plan Each Independently)

The CWI credential requires passing all three parts, each at 72% — a strong Part A cannot rescue a weak Part C. Plan time and tactics per part:

PartModeQuestions (scored)PaceCore tactic
A — FundamentalsClosed book150 (+15 pretest)~48 sMemorized recall; flag-and-return
B — PracticalOpen book (kit + Book of Specs)46~2.6 minMeasure precisely; judge to the spec
C — Code ApplicationOpen book (D1.1/API 1104/ASME IX)50~2.4 minTab, navigate, read the code text

Eligibility and renewal reminders that show up as logistics questions: candidates qualify through combinations of education and welding experience and must meet a near-vision (Jaeger J2) requirement; the credential is maintained on a recertification cycle with periodic eye exams. Bring approved corrective lenses if you use them.

Last-Pass Cram Tables (Re-Derive From Memory)

Before you start the 25 questions, prove you can reproduce these from a blank page — they cover the most-missed Part A clusters.

Electrode classifications (decode the digits):

ExampleMeaning
E701870 ksi min tensile; last digit 8 = low-hydrogen iron-powder coating
E601060 ksi; cellulosic, deep penetration, high hydrogen
ER70S-6Solid GMAW/GTAW wire, 70 ksi, deoxidizers (Si/Mn)
E71T-1FCAW tubular, 70 ksi, all-position (1), gas-shielded

Theoretical fillet throat: throat = 0.707 × leg. A 5/16 in (0.3125 in) equal-leg fillet → 0.707 × 0.3125 = 0.221 in.

Five basic joint types: butt, T-joint (tee), corner, lap, edge — every connection is one of these.

D1.1 prequalified processes: SMAW, GMAW (except short-circuit on CJP), FCAW, SAW. GTAW is NOT prequalified and always needs a PQR.

Whole-Exam-Day Readiness Checklist

  • I can recite the five processes' power source, polarity, shielding, and position limits, and decode E7018/ER70S-6/E71T-1
  • I can map each discontinuity to its cause and the NDE method that detects it (surface vs volumetric)
  • I can write heat input and carbon equivalent and compute fillet throat (0.707 × leg) from memory
  • I can state the three HIC conditions and one way to break each, and why preheat reduces cracking
  • My code book is tabbed for the allowed edition and I can find any major table in under 30 seconds
  • I have practiced Part B gauge readings (fillet, Bridge-Cam, V-WAC, hi-lo) and judge to the Book of Specifications
  • I have a pacing plan per part and will flag-and-return rather than stall
  • I meet the Jaeger J2 near-vision requirement (with corrective lenses if needed) and have my admission documents ready
  • I completed several full-length timed practice sets and reread my weakest domains
  • I am rested — fatigue, not knowledge, causes most careless misses on a six-hour day

Work the 25 questions now under timed conditions, then close every gap they expose.

Domain Self-Diagnosis — Read Your Misses

The value of this set is not the score; it is what your misses reveal. Sort every wrong answer into one of these recurring CWI domains and act on the pattern:

If you miss...The likely gapFix
Process questions (1, 2, 10, 12, 15, 24)Power source, polarity, shielding, position, prequalificationRe-recite the five-process table from 10.1
Metallurgy/heat (4, 5, 14, 20)HAZ, HIC triangle, carbon equivalent, preheat purposeRe-derive CE; list the three HIC conditions
Discontinuity/acceptance (11, 13, 21)Causes vs limits; crack prohibition; D1.1 Table 8.1Re-map discontinuity → cause → NDE
NDE (6, 7, 19)Surface vs volumetric, ferromagnetic limit, lightingRe-recite the NDE capability table
Symbols/joints/math (8, 9, 22, 25)Arrow side, throat 0.707×leg, five joints, heat inputRe-draw symbols; redo both formulas blind
Qualification/safety (16, 17, 18, 23)Tensile basis, OFC limits, 6-month rule, top hazardReread duties and safety sections

The two-pass rule for this set: take it once cold and timed, then — after rereading the chapters behind your weakest column — retake only your missed items the next day, shuffled in with a few new ones so you are testing the concept, not the answer order. When you can clear the same domain twice without notes, that domain is exam-ready. Repeat until every column is solid; that is what walking in prepared looks like.

Test Your Knowledge

  1. Which welding process uses a non-consumable electrode?

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Test Your Knowledge

  1. What type of power source does GMAW use?

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Test Your Knowledge

  1. Which electrode is classified as low-hydrogen?

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Test Your Knowledge

  1. The heat-affected zone (HAZ) is defined as:

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D
Test Your Knowledge

  1. The three conditions required for hydrogen-induced cracking (HIC) are:

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D
Test Your Knowledge

  1. What is the minimum illumination required for visual testing per AWS B1.11?

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Test Your Knowledge

  1. Which NDE method works ONLY on ferromagnetic materials?

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Test Your Knowledge

  1. A weld symbol placed BELOW the reference line indicates the weld is on the:

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Test Your Knowledge

  1. What is the theoretical throat of a 5/16" equal-leg fillet weld?

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Test Your Knowledge

  1. SAW (Submerged Arc Welding) is limited to which positions?

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Test Your Knowledge

  1. Per AWS D1.1 Table 8.1, undercut deeper than which value is generally restricted on welds?

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Test Your Knowledge

  1. Which welding process has the highest deposition rate?

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Test Your Knowledge

  1. Cracks in a weld are typically:

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Test Your Knowledge

  1. The carbon equivalent (CE) formula is used to predict:

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Test Your Knowledge

  1. Which FCAW variant does NOT require external shielding gas?

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D
Test Your Knowledge

  1. In a transverse tensile test for procedure qualification, the specimen UTS must be:

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D
Test Your Knowledge

  1. Oxyfuel cutting (OFC) does NOT work on:

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D
Test Your Knowledge

  1. Per AWS D1.1, welder qualification expires if the process has not been used within:

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D
Test Your Knowledge

  1. Which NDE method best detects subsurface planar discontinuities?

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Test Your Knowledge

  1. The primary purpose of preheat in welding is to:

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Test Your Knowledge

  1. Overlap (cold lap) is caused by:

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Test Your Knowledge

  1. How many basic joint types are there in welding?

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Test Your Knowledge

  1. The most common welding injury is:

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Test Your Knowledge

  1. Under AWS D1.1, which processes are prequalified?

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Test Your Knowledge

  1. Calculate heat input: V = 24V, A = 180A, travel speed = 8 in/min.

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D
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