3.1 Water Treatment Systems and Standards
Key Takeaways
- Water treatment in hemodialysis is governed by AAMI/ANSI and CMS standards to protect patients from heavy exposure to waterborne contaminants.
- Chloramine testing must be performed before each patient shift and at least every 4 hours, with a strict breakthrough limit of less than 0.1 mg/L total chlorine.
- Reverse osmosis (RO) units must achieve a 95% to 99% ionic rejection rate and are monitored continuously via conductivity.
- Water softener units remove calcium and magnesium via ion exchange to prevent scale buildup on RO membranes, requiring daily monitoring of hardness and salt levels.
- Microbiological standards restrict bacteria to less than 100 CFU/mL and endotoxins to less than 0.25 EU/mL in standard dialysis water, with lower thresholds for ultrapure dialysate.
Water Quality Standards in Hemodialysis
Hemodialysis patients are exposed to 270 to 500 liters of water weekly, separated from their blood only by a thin dialyzer membrane. Because the gastrointestinal barrier is bypassed, chemical or biological impurities in the water can pass directly into the bloodstream, causing severe illness, toxicity, or death.
To ensure patient safety, the Association for the Advancement of Medical Instrumentation (AAMI), the American National Standards Institute (ANSI), and the Centers for Medicare & Medicaid Services (CMS) enforce strict water quality limits. Dialysis staff must understand the purpose, function, and monitoring requirements of each component in the water treatment system to protect patients from chemical and microbiological hazards.
System Components and Pretreatment
The water treatment process begins with raw feedwater entering the facility. The system consists of a series of purification devices arranged in a specific sequence:
- Temperature Blending Valve: A blending valve mixes hot and cold feedwater to maintain a stable temperature of 77°F to 80°F. Reverse osmosis (RO) membranes operate optimally at 77°F (25°C). Water that is too cold decreases membrane permeability and water production, while water exceeding 95°F (35°C) damages the membrane and causes hemolysis (the destruction of red blood cells) in patients.
- Backflow Preventer: Prevents water from the dialysis system from flowing backward into the municipal water supply.
- Multimedia Filter: Removes suspended particles down to 10 microns using layers of sand, anthracite, and garnet, protecting downstream components. It requires periodic backwashing to flush accumulated debris.
- Water Softener: Prevents scale accumulation on the RO membrane by removing calcium and magnesium via ion exchange. These hardness ions bind to negative sites on zeolite resin beads inside the softener tank and are exchanged for sodium ions. The system is regenerated daily using salt brine. Staff must check brine tank salt levels daily and verify that hardness remains below 1 grain per gallon (gpg) or 17.2 parts per million (ppm) at the end of each treatment day.
- Carbon Tanks: Removes chlorine and chloramine (a combination of chlorine and ammonia) from feedwater via adsorption. Chloramine in the blood causes hemolysis and methemoglobinemia (where red cells cannot release oxygen). The system requires a primary (worker) and secondary (polisher) tank connected in series. Water must achieve a minimum empty bed contact time (EBCT) of 10 minutes total (5 minutes per tank) to ensure complete removal.
Testing for Chlorine and Chloramines
Chlorine testing is a critical, non-delegable check performed at the primary tank outlet before the first patient shift and at least every 4 hours. The maximum allowable limit for total chlorine is less than 0.1 mg/L (or parts per million, ppm).
A level of 0.1 mg/L or higher indicates a breakthrough. Staff must immediately test the secondary (polisher) tank outlet. If it is below 0.1 mg/L, treatments can temporarily continue with testing increased to every 2 hours. If the secondary outlet also measures 0.1 mg/L or higher, dialysis must stop immediately to prevent hemolysis. The medical director must be notified.
Reverse Osmosis and Deionization
The reverse osmosis (RO) unit is the core purification device, using high pressure to force feedwater through a semipermeable membrane against the osmotic gradient. This separates feedwater into purified permeate and concentrated reject. A functional RO unit achieves an ionic rejection rate of 95% to 99%. This rate is monitored continuously via conductivity meters and calculated as:
A drop in the rejection rate below 90% indicates membrane degradation, requiring immediate corrective action.
Deionization (DI) tanks serve as backup or polishing systems, using resins to exchange impurities for hydrogen and hydroxide ions. DI does not remove bacteria or endotoxins and can dump toxic chemicals if exhausted. Thus, an inline resistivity monitor is required, and water must divert to drain if resistivity falls below 1 megohm-cm.
Distribution, Microbiological Standards, and Endotoxin Limits
Purified water circulates to dialysis stations via a continuous distribution loop constructed of inert materials like polyvinylidene fluoride (PVDF) or stainless steel. Copper, brass, or lead must never be used due to toxicity. The loop requires smooth internal surfaces and continuous flow (minimum velocity of 1.5 to 3 feet per second) to prevent stagnant "dead legs" where bacteria build a protective biofilm. Biofilms shed bacteria and release endotoxins (bacterial lipopolysaccharides) into the system.
Endotoxins passing into the blood trigger pyrogenic reactions, causing fever, chills, hypotension, or shock. To prevent this, microbiological monitoring is performed monthly. Samples must be collected prior to system disinfection. The AAMI/ANSI chemical and microbiological limits are summarized in the table below:
| Water/Dialysate Type | Maximum Allowable Bacteria Count | Bacterial Action Level | Maximum Endotoxin Limit | Endotoxin Action Level |
|---|---|---|---|---|
| Dialysis Water | < 100 CFU/mL | $\ge$ 50 CFU/mL | < 0.25 EU/mL | $\ge$ 0.125 EU/mL |
| Standard Dialysate | < 100 CFU/mL | $\ge$ 50 CFU/mL | < 0.25 EU/mL | $\ge$ 0.125 EU/mL |
| Ultrapure Dialysate | < 0.1 CFU/mL | N/A | < 0.03 EU/mL | N/A |
When an action level is reached, the facility must immediately perform disinfection of the system and repeat testing to prevent the bacteria and endotoxins from exceeding the maximum allowable limits.
A dialysis technician measures a total chlorine level of 0.12 mg/L at the outlet of the primary carbon tank. The secondary carbon tank outlet is immediately tested and measures 0.03 mg/L. Which of the following is the correct protocol?
During monthly microbiological testing of the dialysis water system, the results show a bacteria count of 65 CFU/mL and an endotoxin level of 0.08 EU/mL. How should the clinical manager interpret and act on these results?