Heat Transfer: Conduction, Convection, and Radiation
Key Takeaways
- Conduction: heat transfer through a solid or stationary fluid — Q = -kA(dT/dx) (Fourier's Law).
- Convection: heat transfer between a surface and a moving fluid — Q = hA(Ts - T∞) (Newton's Law of Cooling).
- Radiation: heat transfer by electromagnetic waves — Q = εσA(T₁⁴ - T₂⁴) (Stefan-Boltzmann Law).
- Thermal resistance: R = ΔT/Q̇ — resistances add in series (like electrical resistors).
- For a plane wall: R = L/(kA); for convection: R = 1/(hA).
- Heat exchangers transfer heat between two fluids: use LMTD or effectiveness-NTU methods.
Heat Transfer: Conduction, Convection, and Radiation
Conduction
Fourier's Law:
For a plane wall (steady state, 1D):
Thermal Resistance (conduction through plane wall):
Composite Walls (Series Resistance)
For walls in series:
Cylindrical Wall (Radial Conduction)
Thermal Conductivity Values
| Material | k (W/m·K) |
|---|---|
| Copper | 401 |
| Aluminum | 237 |
| Carbon Steel | 50 |
| Stainless Steel | 16 |
| Concrete | 1.0 |
| Glass | 0.8 |
| Wood | 0.15 |
| Fiberglass insulation | 0.04 |
| Air (still) | 0.026 |
Convection
Newton's Law of Cooling:
Thermal Resistance (convection):
Convection Coefficient (h) Ranges
| Type | h (W/m²·K) |
|---|---|
| Natural convection (air) | 5-25 |
| Forced convection (air) | 25-250 |
| Natural convection (water) | 50-1,000 |
| Forced convection (water) | 100-20,000 |
| Boiling water | 2,500-25,000 |
| Condensing steam | 5,000-100,000 |
Dimensionless Numbers for Convection
| Number | Formula | Meaning |
|---|---|---|
| Nusselt (Nu) | hL/k | Convection / Conduction |
| Prandtl (Pr) | ν/α = cpμ/k | Momentum / Thermal diffusivity |
| Grashof (Gr) | gβΔTL³/ν² | Buoyancy / Viscous forces |
| Rayleigh (Ra) | Gr × Pr | Natural convection driving force |
Radiation
Stefan-Boltzmann Law:
where:
- ε = emissivity (0 to 1; 1 for a blackbody)
- σ = Stefan-Boltzmann constant = 5.67 × 10⁻⁸ W/(m²·K⁴)
- T in Kelvin (absolute temperature!)
Radiation between two surfaces:
where F₁₂ is the view factor (fraction of radiation leaving surface 1 that reaches surface 2).
Key Radiation Properties
- Emissivity (ε): Ratio of emitted radiation to blackbody radiation
- Absorptivity (α): Fraction of incident radiation absorbed
- Reflectivity (ρ): Fraction reflected
- Transmissivity (τ): Fraction transmitted
- Kirchhoff's Law: α = ε at thermal equilibrium
Overall Heat Transfer Coefficient (U)
For a composite wall with convection on both sides:
Heat Exchangers — LMTD Method
Log Mean Temperature Difference:
Counterflow heat exchangers are more effective than parallel flow for the same surface area.
A wall is 0.2 m thick with k = 1.5 W/(m·K). If the surface temperatures are 200°C and 50°C, what is the heat flux (per unit area)?
A blackbody (ε = 1) at 500 K radiates heat. If its temperature doubles to 1,000 K, the radiated power:
Which heat exchanger configuration is more thermally effective?