Key Takeaways
- The four-stroke engine cycle (intake, compression, power, exhaust) converts fuel into mechanical motion.
- Engine components include the block, cylinders, pistons, crankshaft, camshaft, and valves working together.
- The ignition system delivers spark at the right time: battery to coil to distributor to spark plugs.
- Cooling systems use water pump, thermostat, radiator, and coolant to prevent overheating.
- The electrical system provides power for starting (battery, starter, alternator) and all accessories.
Automotive Basics
Quick Answer: The Auto Information (AI) subtest has 11 questions in 7 minutes on CAT-ASVAB. It covers engine components, ignition systems, fuel systems, cooling systems, and automotive electrical systems.
Engine Components
The internal combustion engine converts fuel into mechanical motion. Understanding its parts is essential for the ASVAB.
Engine Block and Cylinders
| Component | Function |
|---|---|
| Engine Block | Main structure housing cylinders; made of cast iron or aluminum |
| Cylinders | Hollow tubes where combustion occurs; typically 4, 6, or 8 in a row or V-configuration |
| Cylinder Head | Covers the top of cylinders; contains valves and spark plugs |
| Head Gasket | Seals the connection between block and head; prevents leaks |
Pistons and Crankshaft
| Component | Function |
|---|---|
| Piston | Moves up and down inside cylinder; compresses fuel-air mixture |
| Piston Rings | Seal between piston and cylinder wall; prevent oil leakage |
| Connecting Rod | Links piston to crankshaft; transfers linear to rotary motion |
| Crankshaft | Converts piston's up-down motion into rotational motion |
| Flywheel | Heavy wheel attached to crankshaft; maintains momentum between power strokes |
The Four-Stroke Cycle
Most automotive engines use the four-stroke cycle:
| Stroke | Piston Direction | Valve Position | What Happens |
|---|---|---|---|
| 1. Intake | Down | Intake open | Air-fuel mixture enters cylinder |
| 2. Compression | Up | Both closed | Mixture compressed (10:1 ratio typical) |
| 3. Power | Down | Both closed | Spark ignites mixture; expansion pushes piston |
| 4. Exhaust | Up | Exhaust open | Burned gases expelled from cylinder |
Memory Tip: "Suck, Squeeze, Bang, Blow" - Intake sucks in fuel, Compression squeezes it, Power is the bang, Exhaust blows out gases.
Camshaft and Valves
| Component | Function |
|---|---|
| Camshaft | Rotating shaft with lobes that open and close valves |
| Intake Valve | Opens to allow air-fuel mixture into cylinder |
| Exhaust Valve | Opens to allow burned gases to exit |
| Valve Springs | Return valves to closed position |
| Timing Belt/Chain | Synchronizes camshaft with crankshaft rotation |
Ignition System
The ignition system delivers spark at precisely the right moment to ignite the compressed fuel-air mixture.
Ignition Components
| Component | Function |
|---|---|
| Battery | Provides initial electrical power (12 volts DC) |
| Ignition Switch | Controls power to ignition system |
| Ignition Coil | Transforms 12V to 20,000-40,000V for spark |
| Distributor | Routes high-voltage spark to correct cylinder (older vehicles) |
| Spark Plugs | Create spark to ignite fuel mixture; gap typically 0.028-0.060 inches |
Modern Ignition Systems
| Type | Description |
|---|---|
| Distributor Ignition | Traditional system with rotating distributor cap |
| Distributorless (DIS) | Electronic coils fire directly; no mechanical distributor |
| Coil-on-Plug (COP) | Individual coil for each spark plug; most efficient |
Fuel System
The fuel system delivers the correct amount of fuel mixed with air to the engine.
Fuel System Components
| Component | Function |
|---|---|
| Fuel Tank | Stores gasoline or diesel |
| Fuel Pump | Moves fuel from tank to engine; electric in modern vehicles |
| Fuel Filter | Removes contaminants from fuel |
| Fuel Injectors | Spray precise amounts of fuel into intake or cylinder |
| Throttle Body | Controls airflow into engine based on accelerator position |
Fuel Injection vs. Carburetor
| Feature | Fuel Injection | Carburetor |
|---|---|---|
| Fuel Delivery | Electronic, precise | Mechanical, less precise |
| Efficiency | Higher MPG | Lower MPG |
| Cold Starting | Excellent | Can be difficult |
| Common In | All modern vehicles | Pre-1990 vehicles |
Cooling System
Engines generate tremendous heat and must be cooled to prevent damage.
Cooling System Components
| Component | Function |
|---|---|
| Water Pump | Circulates coolant through engine and radiator |
| Thermostat | Regulates coolant flow; opens at ~195F-220F |
| Radiator | Heat exchanger; coolant releases heat to air |
| Radiator Cap | Maintains system pressure (14-18 PSI typical) |
| Coolant | Mixture of water and antifreeze; prevents freezing and boiling |
| Cooling Fan | Pulls air through radiator; electric or belt-driven |
| Heater Core | Small radiator inside cabin for interior heat |
Coolant Flow Path
- Water pump pushes coolant through engine block
- Coolant absorbs heat from cylinders
- Hot coolant flows through radiator
- Heat transfers to air passing through radiator fins
- Cooled coolant returns to engine
Electrical System
The electrical system powers everything from starting the engine to running accessories.
Starting System
| Component | Function |
|---|---|
| Battery | Stores electrical energy; 12V, rated in CCA (Cold Cranking Amps) |
| Starter Motor | High-torque motor that cranks the engine |
| Solenoid | Engages starter gear with flywheel ring gear |
| Ignition Switch | Activates starter circuit |
Charging System
| Component | Function |
|---|---|
| Alternator | Generates electricity when engine runs (13.5-14.5V output) |
| Voltage Regulator | Maintains consistent voltage; prevents overcharging |
| Drive Belt | Connects alternator pulley to crankshaft |
Common Electrical Terms
| Term | Definition |
|---|---|
| Ampere (Amp) | Unit of electrical current flow |
| Volt | Unit of electrical pressure/potential |
| Watt | Unit of electrical power (Volts x Amps) |
| Ohm | Unit of electrical resistance |
| Ground | Negative connection; usually to vehicle frame |
During which stroke of the four-stroke engine cycle does the spark plug ignite the fuel-air mixture?
What component converts the up-and-down motion of the pistons into rotational motion?
What is the primary function of the thermostat in a cooling system?
What does the alternator do when the engine is running?