Key Takeaways

  • The four-stroke engine cycle (intake, compression, power, exhaust) converts fuel into mechanical motion.
  • Engine components include the block, cylinders, pistons, crankshaft, camshaft, and valves working together.
  • The ignition system delivers spark at the right time: battery to coil to distributor to spark plugs.
  • Cooling systems use water pump, thermostat, radiator, and coolant to prevent overheating.
  • The electrical system provides power for starting (battery, starter, alternator) and all accessories.
Last updated: January 2026

Automotive Basics

Quick Answer: The Auto Information (AI) subtest has 11 questions in 7 minutes on CAT-ASVAB. It covers engine components, ignition systems, fuel systems, cooling systems, and automotive electrical systems.

Engine Components

The internal combustion engine converts fuel into mechanical motion. Understanding its parts is essential for the ASVAB.

Engine Block and Cylinders

ComponentFunction
Engine BlockMain structure housing cylinders; made of cast iron or aluminum
CylindersHollow tubes where combustion occurs; typically 4, 6, or 8 in a row or V-configuration
Cylinder HeadCovers the top of cylinders; contains valves and spark plugs
Head GasketSeals the connection between block and head; prevents leaks

Pistons and Crankshaft

ComponentFunction
PistonMoves up and down inside cylinder; compresses fuel-air mixture
Piston RingsSeal between piston and cylinder wall; prevent oil leakage
Connecting RodLinks piston to crankshaft; transfers linear to rotary motion
CrankshaftConverts piston's up-down motion into rotational motion
FlywheelHeavy wheel attached to crankshaft; maintains momentum between power strokes

The Four-Stroke Cycle

Most automotive engines use the four-stroke cycle:

StrokePiston DirectionValve PositionWhat Happens
1. IntakeDownIntake openAir-fuel mixture enters cylinder
2. CompressionUpBoth closedMixture compressed (10:1 ratio typical)
3. PowerDownBoth closedSpark ignites mixture; expansion pushes piston
4. ExhaustUpExhaust openBurned gases expelled from cylinder

Memory Tip: "Suck, Squeeze, Bang, Blow" - Intake sucks in fuel, Compression squeezes it, Power is the bang, Exhaust blows out gases.

Camshaft and Valves

ComponentFunction
CamshaftRotating shaft with lobes that open and close valves
Intake ValveOpens to allow air-fuel mixture into cylinder
Exhaust ValveOpens to allow burned gases to exit
Valve SpringsReturn valves to closed position
Timing Belt/ChainSynchronizes camshaft with crankshaft rotation

Ignition System

The ignition system delivers spark at precisely the right moment to ignite the compressed fuel-air mixture.

Ignition Components

ComponentFunction
BatteryProvides initial electrical power (12 volts DC)
Ignition SwitchControls power to ignition system
Ignition CoilTransforms 12V to 20,000-40,000V for spark
DistributorRoutes high-voltage spark to correct cylinder (older vehicles)
Spark PlugsCreate spark to ignite fuel mixture; gap typically 0.028-0.060 inches

Modern Ignition Systems

TypeDescription
Distributor IgnitionTraditional system with rotating distributor cap
Distributorless (DIS)Electronic coils fire directly; no mechanical distributor
Coil-on-Plug (COP)Individual coil for each spark plug; most efficient

Fuel System

The fuel system delivers the correct amount of fuel mixed with air to the engine.

Fuel System Components

ComponentFunction
Fuel TankStores gasoline or diesel
Fuel PumpMoves fuel from tank to engine; electric in modern vehicles
Fuel FilterRemoves contaminants from fuel
Fuel InjectorsSpray precise amounts of fuel into intake or cylinder
Throttle BodyControls airflow into engine based on accelerator position

Fuel Injection vs. Carburetor

FeatureFuel InjectionCarburetor
Fuel DeliveryElectronic, preciseMechanical, less precise
EfficiencyHigher MPGLower MPG
Cold StartingExcellentCan be difficult
Common InAll modern vehiclesPre-1990 vehicles

Cooling System

Engines generate tremendous heat and must be cooled to prevent damage.

Cooling System Components

ComponentFunction
Water PumpCirculates coolant through engine and radiator
ThermostatRegulates coolant flow; opens at ~195F-220F
RadiatorHeat exchanger; coolant releases heat to air
Radiator CapMaintains system pressure (14-18 PSI typical)
CoolantMixture of water and antifreeze; prevents freezing and boiling
Cooling FanPulls air through radiator; electric or belt-driven
Heater CoreSmall radiator inside cabin for interior heat

Coolant Flow Path

  1. Water pump pushes coolant through engine block
  2. Coolant absorbs heat from cylinders
  3. Hot coolant flows through radiator
  4. Heat transfers to air passing through radiator fins
  5. Cooled coolant returns to engine

Electrical System

The electrical system powers everything from starting the engine to running accessories.

Starting System

ComponentFunction
BatteryStores electrical energy; 12V, rated in CCA (Cold Cranking Amps)
Starter MotorHigh-torque motor that cranks the engine
SolenoidEngages starter gear with flywheel ring gear
Ignition SwitchActivates starter circuit

Charging System

ComponentFunction
AlternatorGenerates electricity when engine runs (13.5-14.5V output)
Voltage RegulatorMaintains consistent voltage; prevents overcharging
Drive BeltConnects alternator pulley to crankshaft

Common Electrical Terms

TermDefinition
Ampere (Amp)Unit of electrical current flow
VoltUnit of electrical pressure/potential
WattUnit of electrical power (Volts x Amps)
OhmUnit of electrical resistance
GroundNegative connection; usually to vehicle frame
Test Your Knowledge

During which stroke of the four-stroke engine cycle does the spark plug ignite the fuel-air mixture?

A
B
C
D
Test Your Knowledge

What component converts the up-and-down motion of the pistons into rotational motion?

A
B
C
D
Test Your Knowledge

What is the primary function of the thermostat in a cooling system?

A
B
C
D
Test Your Knowledge

What does the alternator do when the engine is running?

A
B
C
D