Key Takeaways
- Simple machines (lever, pulley, inclined plane, wedge, screw, wheel and axle) multiply force or change direction.
- Mechanical advantage (MA) = Output Force ÷ Input Force—higher MA means less effort needed.
- Work = Force × Distance; Power = Work ÷ Time (or Force × Velocity).
- Gears: smaller driving gear makes larger gear turn slower but with more force (torque).
- The Mechanical Comprehension (MC) subtest has 16 questions in 20 minutes—more time per question than other subtests.
Mechanical Principles
Quick Answer: The Mechanical Comprehension (MC) subtest has 16 questions in 20 minutes. Focus on simple machines (levers, pulleys, gears), mechanical advantage calculations, and understanding work and power. You have more time per question (75 seconds) than other subtests, so use it to think through problems.
Simple Machines
Simple machines make work easier by multiplying force, changing force direction, or both. There are six classical simple machines:
| Simple Machine | How It Works | Example |
|---|---|---|
| Lever | Rotates around a fulcrum | Seesaw, crowbar, wheelbarrow |
| Pulley | Rope over a wheel changes direction | Flagpole, crane, blinds |
| Inclined Plane | Reduces force needed to raise objects | Ramp, slide, road up a hill |
| Wedge | Converts force into splitting action | Axe, knife, doorstop |
| Screw | Inclined plane wrapped around cylinder | Bolt, jar lid, drill bit |
| Wheel and Axle | Small force on wheel = large force on axle | Steering wheel, doorknob |
Levers
A lever is a rigid bar that rotates around a fixed point called a fulcrum.
Classes of Levers
| Class | Fulcrum Position | Effort vs. Load | Example |
|---|---|---|---|
| First Class | Between effort and load | Can multiply force | Seesaw, crowbar, scissors |
| Second Class | Load between effort and fulcrum | Always multiplies force | Wheelbarrow, nutcracker |
| Third Class | Effort between fulcrum and load | Multiplies distance/speed | Fishing rod, baseball bat |
Lever Mechanical Advantage
Or equivalently:
Example: If the effort arm is 6 feet and the load arm is 2 feet, MA = 6 ÷ 2 = 3. You can lift 3× the force you apply.
Pulleys
Pulleys change the direction of force and can multiply it.
Types of Pulley Systems
| Type | Mechanical Advantage | Description |
|---|---|---|
| Fixed Pulley | 1 (no advantage) | Only changes direction |
| Movable Pulley | 2 | Attached to the load, moves with it |
| Block and Tackle | 2, 3, 4, or more | Multiple pulleys working together |
Pulley Mechanical Advantage
Trade-off: With pulleys, you pull with less force but must pull more rope. If MA = 4, you use 1/4 the force but pull 4× the rope distance.
Gears
Gears transfer rotational motion and force between shafts.
Gear Relationships
| Relationship | Formula | Effect |
|---|---|---|
| Gear Ratio | Determines speed/torque trade-off | |
| Speed | Small drives large = slower output | Large drives small = faster output |
| Torque | Small drives large = more torque | Large drives small = less torque |
Gear Direction
| Configuration | Direction |
|---|---|
| Two meshing gears | Rotate in opposite directions |
| Gears with idler gear | Driver and driven rotate same direction |
| Belt-connected pulleys | Rotate in same direction (unless twisted) |
Example: If a 10-tooth gear drives a 40-tooth gear, the gear ratio is 40:10 = 4:1. The output turns 4× slower but with 4× the torque.
Work and Power
Work
Work is done when a force moves an object through a distance.
Where:
- W = Work (in Joules, J, or foot-pounds, ft·lb)
- F = Force (in Newtons, N, or pounds, lb)
- d = Distance (in meters, m, or feet, ft)
Important: If there's no movement, no work is done (even if you're pushing hard).
Power
Power is the rate at which work is done.
Where:
- P = Power (in Watts, W, or horsepower, hp)
- W = Work (Joules or ft·lb)
- t = Time (seconds)
- v = Velocity (m/s or ft/s)
| Unit | Equivalent |
|---|---|
| 1 Watt | 1 Joule per second |
| 1 Horsepower | 746 Watts |
| 1 Horsepower | 550 foot-pounds per second |
Fluid Mechanics
Pressure
Pressure is force distributed over an area.
Where:
- P = Pressure (in Pascals, Pa, or PSI)
- F = Force (Newtons or pounds)
- A = Area (m² or in²)
Hydraulics
Hydraulic systems use liquid (usually oil) to transmit force.
Pascal's Principle: Pressure applied to an enclosed fluid is transmitted equally throughout the fluid.
Example: If a small piston (1 in²) has 10 lb of force, and it's connected to a large piston (10 in²), the large piston will exert 100 lb of force. But the small piston must move 10× farther.
Buoyancy
Archimedes' Principle: An object in fluid is buoyed up by a force equal to the weight of fluid it displaces.
| Object Behavior | Condition |
|---|---|
| Floats | Object density < fluid density |
| Sinks | Object density > fluid density |
| Neutral buoyancy | Object density = fluid density |
Mechanical Advantage Summary
| Machine | MA Formula | Trade-off |
|---|---|---|
| Lever | Effort arm ÷ Load arm | Distance moved by effort |
| Pulley | Number of supporting ropes | Amount of rope pulled |
| Inclined Plane | Length ÷ Height | Distance traveled |
| Wheel and Axle | Wheel radius ÷ Axle radius | Rotations |
| Gears | Driven teeth ÷ Driver teeth | Speed vs. torque |
| Hydraulics | Large area ÷ Small area | Distance moved |
Key Principle: You never get something for nothing. If a machine multiplies force, you must apply that force over a greater distance. Work input always equals work output (minus friction losses).
A lever has an effort arm of 8 feet and a load arm of 2 feet. What is its mechanical advantage?
A pulley system has 4 rope sections supporting the load. If you pull with 25 pounds of force, how much weight can you lift (ignoring friction)?
A small gear with 15 teeth drives a large gear with 45 teeth. How does the output gear behave compared to the input gear?
If you apply 50 Newtons of force to push an object 4 meters, how much work have you done?