16.2 Speed Control, Direction & Rotating Field Methods
Key Takeaways
- Induction-motor speed is set mainly by supply frequency and pole count (ns = 120f/P) and by slip; practical controls change f (V/f drives), poles (pole-changing), or effective slip/torque (voltage, rotor resistance on wound rotors)
- Three-phase direction reverses by swapping any two supply lines; single-phase reverse methods depend on which auxiliary winding or capacitor connection is swapped
- Single-phase motors need a phase-shifted auxiliary field to start — capacitor-start/run, inductor (reactor) phase shift, or shaded/split-pole construction
- Shaded-pole motors are simple, low-torque starters for small fans; capacitor methods give stronger starting torque for larger single-phase loads
- Aircraft technicians use these ideas for accessory motors, ground equipment, and troubleshooting wrong rotation or failed-start symptoms
16.2 Speed Control, Direction & Rotating Field Methods
Quick Answer: Speed ≈ follow ns = 120f/P (and slip). Change f, P, or slip-related controls. Reverse 3-phase by swapping two lines. Single-phase needs a phase-shifted second field: capacitor, inductor, or shaded/split pole.
Section 16.1 fixed what sync and induction motors are. This section answers three technician questions: How do we change speed? How do we reverse rotation? How do we make a rotating field when only single-phase power is available?
Speed Control — Principles Tied to ns and Slip
For an induction motor:
n = ns (1 − s) = (120 f / P) (1 − s)
So every speed-control method attacks f, P, or s (or the torque curve that sets the operating slip).
| Method | What you change | Effect | Typical notes |
|---|---|---|---|
| Frequency control (inverter / V/f drive) | f (and usually V with f) | ns scales with f → wide speed range | Modern standard for variable-speed AC |
| Pole changing | P (reconnect windings, e.g. 4/8 pole) | ns jumps in discrete steps | Dahlander / multi-speed motors |
| Supply voltage reduction | Torque capability / slip under load | Speed may fall under load; limited range | Inefficient; heating risk |
| Wound-rotor external R | Torque–slip curve | Higher slip at given load for start/control | Slip rings + resistor bank |
| Sync motor | Essentially locked to f and P | Speed fixed unless f or P changes | Not a “soft” speed knob |
Worked example 1 — frequency control. Four-pole induction motor. At 400 Hz, ns = 12 000 rev/min. If an inverter feeds 200 Hz (V reduced roughly in proportion):
ns = 120 × 200 / 4 = 6000 rev/min. With 3% slip, n ≈ 5820 rev/min — about half speed.
Worked example 2 — pole changing. Same frame, 400 Hz, reconnect from 4-pole to 8-pole:
ns₄ = 12 000; ns₈ = 120 × 400 / 8 = 6000 rev/min. Discrete half-speed field without changing f.
Worked example 3 — slip increase (wound rotor). At ns = 1500 rev/min (50 Hz, 4-pole), inserting rotor resistance might set operating point at s = 0.10 under a given load → n = 1350 rev/min. Useful for starting torque shaping; continuous high slip wastes I²R heat in the resistors.
Synchronous-motor speed control
Steady sync speed is rigidly ns = 120f/P. To vary speed you must vary supply frequency (and manage excitation) or change pole count if the design allows. You do not “add slip” for normal speed control — slip means loss of synchronism.
| Machine | Primary speed levers |
|---|---|
| Induction | f, P, slip-related controls |
| Synchronous | f and P only (while in sync) |
Aircraft link. Fixed-frequency 400 Hz buses fix ns for a given pole count — accessory motors often run at essentially fixed design speed. Variable-frequency generators or dedicated inverters enable controlled-speed AC loads. Wrong frequency on a motor (ground cart mismatch, failed converter) → wrong speed and possible overheating.
Direction of Rotation
Three-phase motors
The rotating-field direction follows the phase sequence (ABC vs ACB). Reverse any two of the three supply leads → reverse sequence → reverse rotation.
| Action | Result |
|---|---|
| Swap L1 and L2 (leave L3) | Direction reverses |
| Swap any other pair | Same — reverse |
| Swap all three in a cycle | Sequence may stay or reverse depending on permutation — exam safe answer: swap two lines |
Worked concept. A hydraulic pump motor runs the wrong way after maintenance. Likely cause: two phase leads swapped at the connector. Correct by restoring original sequence — do not randomly swap until nameplates and plumbing allow safe bump-test.
Single-phase motors
Direction depends on the relative phase of the auxiliary winding (or shaded-pole geometry). Reverse by reversing the auxiliary winding leads relative to the main winding (or reversing capacitor connections per manufacturer diagram) — not by a simple “swap two of three” rule, because there are not three supply phases.
| Motor type | Typical reverse method |
|---|---|
| Capacitor-start / capacitor-run | Reverse auxiliary (or specified) leads |
| Split-phase (resistance start) | Reverse start-winding leads relative to run |
| Shaded-pole | Usually not reversed in service — shading geometry is fixed; some designs are unidirectional |
Producing a Rotating Field on Single-Phase — Why It Matters
A single main winding alone gives a pulsating field → no starting torque. Create a second magnetic axis displaced in space, fed with current displaced in time (phase), and the resultant approximates a rotating field for start (and sometimes run).
| Requirement | Meaning |
|---|---|
| Space displacement | Auxiliary winding axis not coincident with main (often ~90° electrical) |
| Time (phase) displacement | Auxiliary current not in phase with main current |
| Result | Starting torque in a preferred direction |
Capacitor Methods
A capacitor in series with the auxiliary winding advances auxiliary current (current leads voltage in a capacitive branch), creating a large phase shift relative to the main (inductive) winding.
| Type | Arrangement | Behaviour |
|---|---|---|
| Capacitor-start | Larger start capacitor + centrifugal or relay switch | Strong start torque; capacitor switched out when up to speed |
| Capacitor-run | Cap stays in circuit | Better running PF/torque; quieter |
| Capacitor-start-and-run | Start cap + run cap | Strong start and improved run |
Worked qualitative example. Main winding current lags supply voltage. Auxiliary + capacitor current leads. Phase difference approaches quadrature → effective rotating field → motor starts toward the designed direction.
Failure mode (exam/hangar). Open start capacitor or failed start switch → motor hums, draws high current, does not start → overheating. Shorted cap → wrong phase shift / blown protection.
Inductor (Reactor) Methods
An inductor (reactor) or a highly inductive auxiliary winding produces phase shift by making auxiliary current lag differently from the main winding. Classic split-phase motors use a high-resistance start winding (more resistive phase angle) rather than a large capacitor; some texts group inductive/reactive auxiliary arrangements with “inductor” phase-shift methods for Module 3.
| Approach | Phase-shift idea | Starting torque |
|---|---|---|
| Capacitor in aux | Strong lead of aux current | Generally higher |
| Inductive / resistive split-phase | Different R–L angles between windings | Moderate; switch out start winding |
Comparison for exams: capacitor methods usually give better starting torque than plain split-phase; inductors/reactors alone are less common today than capacitors but appear in syllabus language as a phase-shift tool.
Shaded Pole and Split Pole
Shaded-pole motor
A shading ring (copper loop) encircles part of each pole face. Induced currents in the ring delay flux in the shaded portion. The flux “sweeps” from unshaded to shaded region → weak rotating field → low starting torque, one preferred direction.
| Trait | Shaded-pole |
|---|---|
| Parts | Salient poles, shading rings, squirrel-cage rotor |
| Starting torque | Low |
| Efficiency | Modest |
| Use | Small fans, timers, light blowers |
| Reverse | Generally not practical in the field |
Split-pole (related idea)
Split-pole constructions divide the pole or use auxiliary magnetic paths so flux in one portion lags the other — same goal as shading: time-displaced flux across the pole arc to nudge a rotating field for start. Syllabus wording “shaded or split pole” groups these salient-pole flux-delay starters.
| Method | Space shift | Time shift mechanism | Typical torque |
|---|---|---|---|
| Capacitor aux winding | Separate aux winding | C phase shift | High (start) |
| Inductor / split-phase | Separate aux winding | L / R angle difference | Medium |
| Shaded / split pole | Pole geometry | Induced lag in ring / split path | Low |
Worked concept — troubleshooting. A shaded-pole cabin blower fails to start but spins freely by hand and then runs: look for seized bearings or debris first; if it never develops even a twitch of torque, shading ring damage or open winding is plausible. A capacitor-start motor with the same symptom more often has a bad capacitor or start switch.
Direction + Rotating-Field Summary Table
| Supply | How rotating field is made | How to reverse |
|---|---|---|
| Three-phase | Inherent 120° windings | Swap two lines |
| Single-phase + capacitor | Aux winding + C | Reverse aux (per diagram) |
| Single-phase + inductor/split-phase | Aux winding R–L shift | Reverse start winding |
| Shaded / split pole | Pole shading / split flux | Usually fixed direction |
Section Synthesis
- Speed follows n = (120f/P)(1 − s) — control f, P, or slip-related means.
- Reverse three-phase by two-line swap; single-phase by auxiliary/capacitor lead reversal.
- Capacitor, inductor/split-phase, and shaded/split-pole methods all create time-shifted flux for starting torque.
- Match symptom to method: failed start capacitor vs inherently weak shaded-pole torque.
Topic 3.18 closes Module 3’s rotating-machine story: generators made the rotating field; motors use it — with slip, sync lock, and single-phase starting tricks every CAAS SAR-66 candidate must recognise.
What is the standard method to reverse the direction of a three-phase induction motor?
A 4-pole induction motor on a variable-frequency drive runs at 400 Hz then at 200 Hz. Ignoring slip change, how does synchronous speed change?
Why does a shaded-pole motor produce starting torque from a single-phase supply?
Compared with a shaded-pole motor, a capacitor-start single-phase motor typically provides:
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