3.3 Heat Transfer and Pressure-Temperature Relationships
Key Takeaways
- Three heat transfer methods: conduction (contact), convection (fluid movement), radiation (electromagnetic waves)
- Higher pressure = higher boiling/condensing temperature; lower pressure = lower boiling/condensing temperature
- psia = psig + 14.7; atmospheric pressure = 14.7 psia = 0 psig
- PT charts show saturation temperature for a given pressure — essential for calculating superheat and subcooling
- Low-pressure (Type III) systems operate in vacuum, measured in inches of mercury (in. Hg)
3.3 Heat Transfer and Pressure-Temperature Relationships
Understanding heat transfer and the relationship between pressure and temperature is fundamental to diagnosing system problems and passing the EPA 608 exam.
Three Methods of Heat Transfer
| Method | Definition | Example in HVAC/R |
|---|---|---|
| Conduction | Heat transfer through direct contact between materials | Heat moving through copper tubing walls |
| Convection | Heat transfer through movement of fluids (liquid or gas) | Air moving across evaporator coils; refrigerant flow |
| Radiation | Heat transfer through electromagnetic waves (no medium needed) | Sun heating a rooftop condensing unit |
The Pressure-Temperature Relationship
For any pure substance at its saturation point (where liquid and vapor coexist), there is a direct relationship between pressure and temperature:
- Increase pressure → Temperature increases (boiling point rises)
- Decrease pressure → Temperature decreases (boiling point drops)
This is the entire basis of the refrigeration cycle:
- In the evaporator (low pressure), refrigerant boils at a LOW temperature — cold enough to absorb heat from the conditioned space
- In the condenser (high pressure), refrigerant condenses at a HIGH temperature — warm enough to reject heat to the outdoor air or cooling water
Saturation Temperature
The saturation temperature is the temperature at which a refrigerant will boil (or condense) at a given pressure. At saturation:
- Liquid and vapor coexist
- Temperature remains constant as the substance changes phase
- This is the temperature you read on a pressure-temperature (PT) chart
For example, R-22 at 68.5 psig has a saturation temperature of 40°F. This means at 68.5 psig, R-22 will boil at exactly 40°F.
Temperature-Pressure Chart for Common Refrigerants
| Temperature (°F) | R-22 (psig) | R-134a (psig) | R-410A (psig) | R-404A (psig) |
|---|---|---|---|---|
| -20 | 0.6 | -4.1 (vacuum) | 20.7 | 8.8 |
| 0 | 24.0 | 9.2 | 48.1 | 36.3 |
| 20 | 43.0 | 18.4 | 81.8 | 61.6 |
| 40 | 68.5 | 35.0 | 121.3 | 100.5 |
| 60 | 101.6 | 57.0 | 175.5 | 151.0 |
| 80 | 143.6 | 86.0 | 237.0 | 211.2 |
| 100 | 195.1 | 122.0 | 312.2 | 285.8 |
| 120 | 258.0 | 167.0 | 400.0 | 374.0 |
Using PT Charts
Every HVAC technician should be proficient with pressure-temperature charts. Here is how they are used in practice:
- Read the suction pressure on your gauges
- Look up the saturation temperature for that pressure and refrigerant type
- Compare with actual temperature measured with a thermometer
- The difference tells you superheat (at evaporator) or subcooling (at condenser)
Example: You measure 121 psig suction pressure on an R-22 system. The PT chart shows the saturation temperature at 121 psig is approximately 70°F. If the actual suction line temperature is 80°F, the superheat is 80°F - 70°F = 10°F.
Gauge Pressure vs. Absolute Pressure
- Gauge pressure (psig): Reads pressure relative to atmospheric pressure. A reading of 0 psig means atmospheric pressure (14.7 psia). Negative psig readings indicate vacuum.
- Absolute pressure (psia): Includes atmospheric pressure. To convert: psia = psig + 14.7
- Vacuum: Measured in inches of mercury (in. Hg). Full vacuum = 29.92 in. Hg.
| Measurement | Meaning |
|---|---|
| 0 psig | Atmospheric pressure (14.7 psia) |
| 14.7 psia | Atmospheric pressure (0 psig) |
| 0 psia | Perfect vacuum |
| 29.92 in. Hg | Perfect vacuum |
For the Exam: Know how to read a PT chart and convert between psig and psia. Understand that low-pressure systems (Type III) operate below atmospheric pressure (in vacuum), so their pressures are measured in inches of mercury vacuum rather than psig.
What is the saturation temperature of R-22 at approximately 68.5 psig?
How do you convert gauge pressure (psig) to absolute pressure (psia)?
Which method of heat transfer involves the movement of fluids (liquid or gas)?