Key Takeaways

  • Oxygen analyzers should be calibrated daily using room air (21%) and 100% O2; galvanic fuel cell and polarographic (Clark) electrode types
  • Thorpe tube flowmeters: pressure-compensated (accurate regardless of back pressure) vs. non-compensated (reads inaccurately with back pressure)
  • Bourdon gauge flowmeters are gravity-independent (any position) and used for transport; NOT accurate with back pressure
  • Cylinder duration formula: (PSI x cylinder factor) / flow rate (LPM) = minutes remaining
  • Common cylinder factors: E-cylinder = 0.28, H-cylinder = 3.14
  • Ventilator alarms require immediate assessment: patient first, then circuit, then machine
  • Suction equipment: wall suction (continuous or intermittent), portable suction, Yankauer tip (oropharyngeal), suction catheter (ETT)
  • CPAP/BiPAP troubleshooting: mask leak (most common problem), skin breakdown, aerophagia, claustrophobia, eye irritation
Last updated: February 2026

Equipment & Troubleshooting

The Troubleshooting and Equipment Management domain accounts for approximately 14% of the TMC exam. You must understand how respiratory equipment works, how to calibrate and maintain it, and how to systematically troubleshoot problems.

Oxygen Analyzers

Oxygen analyzers measure the FiO2 of delivered gas. Two main types are used:

TypeMechanismResponse TimeMaintenance
Galvanic fuel cellElectrochemical reaction generates voltage proportional to O210-30 secondsReplace cell every 6-12 months
Polarographic (Clark electrode)External voltage applied; current proportional to O2FasterRequires batteries and electrode maintenance
ParamagneticMeasures O2 based on its paramagnetic propertyVery fastUsed in ventilators and gas analyzers

Calibration (performed daily or with each patient):

  • Low point: Room air (21% O2)
  • High point: 100% O2 source
  • If readings are inaccurate after calibration, replace the sensor

Flowmeters and Regulators

Thorpe Tube Flowmeters (Most Common):

  • Glass tube with a floating ball or bobbin that rises proportionally to flow
  • Read at the center of the ball (or top of the bobbin)
  • Pressure-compensated: Flowmeter is downstream of the valve; reads accurately even with back pressure
  • Non-compensated (uncompensated): Flowmeter is upstream of the valve; reads inaccurately with back pressure (reads higher than actual flow)

Bourdon Gauge Flowmeters:

  • Fixed orifice with a pressure gauge calibrated in LPM
  • Gravity-independent — works in any position (ideal for transport)
  • NOT accurate with back pressure (reads higher than actual delivery)
  • Cannot indicate if there is a downstream obstruction

Gas Cylinder Calculations

Cylinder Duration Formula:

Minutes Remaining = (Gauge Pressure x Cylinder Factor) / Flow Rate

Cylinder SizeFactorCapacity (Full at 2200 PSI)
D-cylinder0.16356 L
E-cylinder0.28622 L
G-cylinder2.415,300 L
H/K-cylinder3.146,900 L

Example: An E-cylinder has 1,600 PSI remaining and the patient is on 4 LPM nasal cannula:

  • Minutes = (1,600 x 0.28) / 4 = 448 / 4 = 112 minutes (about 1 hour 52 minutes)
  • Safe residual pressure: Change cylinders at 200-500 PSI (do not run dry)

Suction Equipment

EquipmentUseKey Features
Wall suction (piped)Hospital rooms, ICUContinuous or intermittent; most powerful
Portable suctionTransport, fieldBattery-operated; less powerful than wall
Yankauer tipOropharyngeal suctioningRigid, large-bore; for oral secretions
Suction catheterTracheal suctioning through ETTFlexible; size ≤ half ETT ID
Closed suction systemVentilated patientsIn-line; maintains PEEP and FiO2; reduces infection risk

CPAP/BiPAP Troubleshooting

ProblemCauseSolution
Mask leakPoor fit, wrong size, mouth breathingRefit mask, try different size/type, use chin strap or full-face mask
Skin breakdownExcessive mask pressure, improper fitAdjust straps, use mask liner/cushion, alternate mask types
AerophagiaSwallowing air; pressure too highReduce pressure, positional changes, evaluate pressure needs
ClaustrophobiaMask discomfortTry nasal pillows, gradual desensitization, reassurance
Dry mouth/noseMouth leak, insufficient humidificationAdd heated humidifier, chin strap, full-face mask
Eye irritationAir leak from top of mask into eyesRefit mask at nasal bridge, tighten upper straps
RainoutCondensation in tubingAdjust humidifier temperature, use heated tubing

Systematic Troubleshooting Approach

For ANY equipment alarm or malfunction, follow this systematic approach:

  1. Assess the patient FIRST — Is the patient in distress? Are they safe?
  2. Manually ventilate if the patient is on mechanical ventilation and in distress
  3. Check the circuit — Look for disconnections, kinks, water accumulation, leaks
  4. Check the machine — Review alarms, settings, displays
  5. Correct the problem — Fix the identified issue
  6. Document — Record the event, findings, and interventions
Oxygen Cylinder Capacities (Liters at Full 2200 PSI)
Test Your Knowledge

An E-cylinder reads 900 PSI. A patient requires oxygen at 3 LPM for transport. How long will the cylinder last?

A
B
C
D
Test Your Knowledge

A Bourdon gauge flowmeter is preferred over a Thorpe tube flowmeter for patient transport because:

A
B
C
D
Test Your Knowledge

A pressure-compensated Thorpe tube flowmeter differs from a non-compensated Thorpe tube in that it:

A
B
C
D
Test Your Knowledge

When troubleshooting a ventilator alarm, what should the respiratory therapist do FIRST?

A
B
C
D
Test Your KnowledgeFill in the Blank

The cylinder factor for an E-cylinder is _____, and for an H-cylinder it is _____.

Type your answer below

Test Your Knowledge

An oxygen analyzer is calibrated using which two reference points?

A
B
C
D
Test Your Knowledge

A CPAP patient complains of air leaking into their eyes during sleep. The BEST solution is to:

A
B
C
D